A coil unit may include an even number of coils comprising a first coil and a second coil; and a coil holding member which holds the even number of the coils. An outer peripheral face of the coil holding member may include a side-face pair comprising a first side face and a second side face which are substantially parallel to each other. The first side face may be formed with a first protruded part around which the first coil is wound, the first protruded part being protruded to an outer peripheral side with respect to the coil holding member. The second side face may be formed with a second protruded part around which the second coil is wound, the second protruded part being protruded to an outer peripheral side with respect to the coil holding member. The first coil and the second coil may be structured from one conducting wire.

The present invention discloses an apparatus and a method for manufacturing molding inductor. The apparatus mainly comprises a mold and at least one magnetic force generating unit. Particularly, the mold is designed to have one or more accommodation spaces to correspondingly receive one or more coils. On the other hand, the magnetic force generating unit is configured to apply a magnetic force to the accommodation spaces after a molding material doped with magnetic ferrite powder is filled into the accommodation spaces receiving with the coil therein. Consequently, the molding material is forced by a molding stress provided by the applied magnetic force to move effectively downward in the accommodation space, such that a molded body is eventually formed in the accommodation space.

A winding system may include a plurality of metal plates including the same shape and size, such that the plates are stacked, and each of the plurality of metal plates is reversely positioned with respect to a gap pattern in an adjacent one of the plurality of metal plates. The plates are simultaneously brazed together while flow of molten brazing material is constrained by grooves formed on brazing tabs of the plates.

A method of inserting a winding into a stator having skewed slots formed on an inside diameter of a stator lamination includes forming a conductor having a plurality of slot segments, loading the conductor into a plurality of skewed slot elements of a linear cartridge having a first end, a second end, and a linear axis connecting the first end and the second end, the plurality of skewed slot elements being angled relative to the linear axis, transferring the conductor from the linear cartridge to a plurality of skewed slot members formed in an outside diameter of a rotary cartridge, inserting the rotary cartridge into the inside diameter of the stator lamination, and shifting the conductor from the rotary cartridge into the skewed slots of the stator.

Methods and apparatuses for forming a woven coil assembly (100), the coil assembly having adjacent superimposed linear portions (LI-L6, AL7-ALI2) extending parallel to each other in a first area (Al) of the coil assembly, and adjacent superimposed linear portions (L7-L12, AL13-AL18) extending parallel to each other in a second area (A2) of the coil assembly, wherein a plurality of head portions (T) connect the linear portions of the first area (AI) to the linear portions of the second area (A2).

A ferroresonant transformer assembly, which is adapted to be connected to a primary power source, an inverter system, a resonant capacitor, and at least one load, comprises a core, a main shunt, and first, second, and third windings. The main shunt is arranged to define a primary side and a secondary side of the ferroresonant transformer. The first windings are arranged on the primary side of the ferroresonant transformer and are configured to be operatively connected to the primary power source. The second windings are arranged on the secondary side of the ferroresonant transformer and are configured to be operatively connected to the inverter system. The third windings arranged on the secondary side of the ferroresonant transformer and are configured to be selectively operatively connected to or disconnected from the resonant capacitor.

A coil component includes a core including a winding core portion, a first flange portion, and a second flange portion, a first wire and a second wire that are wound around the winding core portion in the same direction and that form a winding portion, a first terminal electrode and a second terminal electrode that are disposed on the first flange portion, and a third terminal electrode and a fourth terminal electrode that are disposed on the second flange portion. A length of the winding portion along a bottom surface of the winding core portion is shorter than a length of the winding portion along an upper surface of the winding core portion.

Methods and apparatuses for forming a woven coil assembly (100), the coil assembly having adjacent superimposed linear portions (L1-L6, AL7-AL12) extending parallel to each other in a first area (A1) of the coil assembly, and adjacent superimposed linear portions (L7-L12, AL13-AL18) extending parallel to each other in a second area (A2) of the coil assembly, wherein a plurality of head portions (T) connect the linear portions of the first area (A1) to the linear portions of the second area (A2).

An inductor device includes a conductive coil formed within a dielectric material and having a central core area within the coil. Particles are dispersed within the central core region to reduce eddy current loss and increase energy storage. The particles include magnetic properties.

An alignment member for a solenoid is provided. The solenoid includes a housing, a solenoid coil arranged within the housing, a first pole piece arranged within the housing, a second pole piece arranged at least partially within the housing, and a disk. The alignment member includes a first end, a second end opposite the first end, and a center portion that defines a center portion diameter that is less than a diameter defined by the first end and the second end.