Y10T29/49075

Reactor and manufacturing method thereof

First and second divisional cores each including right and left leg portions and a yoke interconnecting those together are formed by molding respective yoke-side core members in a resin. Cylindrical core mounting portions extending from the outer circumference of the surface of the yoke-side core member are formed integrally with the respective right and left leg portions of the first divisional core. I-shaped leg-portion-side core members and spacers are attached in the cylindrical core mounting portion formed in each of the right and left leg portions. The surface of the yoke-side core member molded in the resin and the surface of the leg-portion-side core member are disposed so as to have a spacer therebetween. The two divisional cores are joined together by butting respective leg portions of the two divisional cores with each other to form an annular mold core, and a coil is wound around the mold core.

Magnetic resonance imaging (MRI) system and method
10018694 · 2018-07-10 · ·

A magnetic resonance imaging (MRI) system and method of magnetic resonance imaging. The preferred MRI system is of lower weight and/or uses less power than conventional MRI systems, due to one or more of magnet design, transmit and receive coil design, selection of RF pulse sequence, synchronization methods, and image reconstruction methods. Preferably, the MRI system is portable.

System and method for integrated inductor

In one embodiment, an inductor has a substrate, a conductor disposed above the substrate and a seamless ferromagnetic material surrounding at least a first portion of the conductor.

Thin magnet fabrication
10008325 · 2018-06-26 · ·

Manufacturing techniques for producing thin magnetic elements are designed to accommodate the mechanical properties of sintered magnetic substrates. One of the manufacturing processes involves cutting a magnetizable substrate into a number of slices and adhesively coupling the slices to a sheet that can take the form of a layer of grinding tape. After concurrently grinding a first surface of each of the slices, the slices are flipped over so that the first surface of each slice is attached to another layer of grinding tape. A second surface of each of the slices is then ground until a desired thickness is achieved. Subsequent to the grinding, dicing operations can be applied to the slices to produce magnets having a desired length and width.

Apparatus and methods for magnetic core inductors with biased permeability
09991040 · 2018-06-05 · ·

Inductive elements comprising anisotropic media and biasing coils for magnetically biasing thereof and methods of manufacture and operation for use in applications such as microelectronics. Application of an electrical current through the bias coils generates a magnetic field that biases the magnetic material such that a desirable orientation of anisotropy is achieved throughout the magnetic core and enables modulation of the inductive response of the device. Electrical conductors coupled to interconnects are magnetically coupled to magnetic core layers to produce self and/or mutual inductors.

FACILITY AND METHOD FOR MANUFACTURING TORQUE SENSOR SHAFT

The invention provides equipment for manufacturing a torque sensor shaft by forming a magnetostrictive region including a metallic glass coating in a predetermined pattern on a side face of a shaft-shaped workpiece. The shaft-shaped workpiece is rotatably attached on a conveying pallet. The conveying pallet is successively conveyed to each of work devices including a preheating device for the shaft-shaped workpiece, a thermal spraying device for forming a metallic glass coating on a side face of the shaft-shaped workpiece, a masking device configured to provide a covering corresponding to the pattern on the coating, and a shot blasting device configured to provide shot blasting directed toward the metallic glass coating including the covering. Preheating, thermal spraying, masking, and shot blasting are performed respectively on the shaft-shaped workpiece while rotating the shaft-shaped workpiece on the conveying pallet at each of the work devices. Therefore, the favorable manufacturing equipment can be provided.

Method for making amorphous metal transformer cores
09978513 · 2018-05-22 · ·

According to an exemplary embodiment, an apparatus for assembling an amorphous metallic transformer core from a plurality of amorphous metallic strip packets comprises an unwinding section comprising a plurality of uncoilers. Each of the plurality of uncoilers operated to unwind a coil comprising a single-ply continuous strip of a metallic material. A collection tray is configured to transport a composite metallic strip from the unwinding section, the composite metallic strip comprising a plurality of single ply metallic strips that are unwound from the plurality of uncoilers of the unwinding section. A shearing section operably coupled to the collection tray and configured to receive the composite metallic strip from the unwinding section, the shearing section configured to shear the composite metallic strip into a plurality of packets, the shearing section comprising an accumulator for holding the plurality of the packets of the composite metallic strips. A winding section is configured to receive the plurality of the packets of the composite metallic strips from the shearing section, the winding section forming a metallic transformer core from the plurality of packets of the composite metallic strips.

Nd based sintered magnet

A sintered Nd base magnet segment has a coercive force high at the periphery and lower toward the inside. A method for preparing the magnet includes the steps of: (a) providing a sintered Nd base magnet block having surfaces and a magnetization direction, (b) coating the surfaces of the magnet block excluding the surface perpendicular to the magnetization direction with a Dy or Tb oxide powder, a Dy or Tb fluoride powder, or a Dy or Tb-containing alloy powder, (c) treating the coated block at a high temperature for causing Dy or Tb to diffuse into the block, and (d) cutting the block in a plane perpendicular to the magnetization direction into a magnet segment having a coercive force distribution on the cut section that the coercive force is high at the periphery and lower toward the inside and a constant coercive force distribution in the magnetization direction.

Bobbin design for conduction-cooled, gapped, high-permeability magnetic components
09941045 · 2018-04-10 · ·

A coil former, also referred to herein as a bobbin, is provided for use in conduction-cooled magnetic components that contain an air gap. The diameter of the disclosed bobbin is increased and ribs/splines or tabs are created to keep the winding centered about the core center post while allowing thermally conductive silicone-based or equivalent encapsulant to fill the voids between the coil former and the core, the coil former and the windings and/or both depending on the placement of the locating tabs. The disclosed bobbin may be fabricated from traditional injection molding resins or from high-thermal conductivity resins. As a result of the disclosed bobbin designs, the achievable power density is increased while maintaining acceptable temperatures.

Method for manufacturing laminated core for motor

A method for manufacturing a laminated core for a motor comprises the steps of: stamping a sheet of a core of a straight form to have a form that a plurality of split cores are connected; laminating sheets of the core perpendicularly; bending the sheets of the core in a round form; and forming a connection caulking part at contact parts of yokes, which are adjacent to each other, of the bended core.