A button cell configured as a secondary lithium ion battery includes a button cell housing and an electrode separator assembly disposed inside the button cell housing. The button cell housing includes a metal cell cup, the metal cell cup having a cell cup plane region connected to a cell cup lateral surface region, a metal cell top, the metal cell top having a cell top plane region connected to a cell top lateral surface region, and an electrically insulating seal disposed between the cell cup lateral surface region and the cell top lateral surface region. The electrode separator assembly includes a positive electrode formed from a first portion of a first current collector, a negative electrode formed from a first portion of a second current collector, and a separator disposed between the positive electrode and the negative electrode.

A flat battery of the present invention is a flat battery including an exterior can and a sealing can with which an opening of the exterior can is sealed, wherein the exterior can and the sealing can include a bottom portion and a circumferential wall extending upright from an outer circumference of the bottom portion and have a cylindrical shape that is open at one end; a distal end portion of the circumferential wall of the exterior can is bent toward a central axis of the sealing can to form a curve, whereby the exterior can is fixed to the sealing can by crimping; in a cross-sectional shape of the sealing can in the direction of the central axis, the circumferential wall of the sealing can is a single layer wall without being folded back, and the circumferential wall of the sealing can includes a rectilinear portion that is connected to the bottom portion via a corner portion; and an angle θ1 formed by the bottom portion and the rectilinear portion may be greater than 90°.

A button cell includes a housing having a cell cup with a flat bottom area and having a cell top with a flat top area. The button cell also includes an electrode-separator assembly winding disposed within the housing. The electrode-separator assembly winding includes a multi-layer assembly that is wound in a spiral shape about an axis. The multi-layer assembly includes a positive electrode formed from a first current collector coated with a first electrode material, a negative electrode formed from a second current collector coated with a second electrode material, and a separator disposed between the positive electrode and the negative electrode. The button cell further includes a winding core around which the multi-layer assembly is wound. The winding core provides a contact pressure on a first metal foil output conductor in an axial direction to facilitate electrical contact between the first metal foil output conductor and the housing.

A button cell configured as a secondary lithium ion battery includes a button cell housing and an electrode separator assembly disposed inside the button cell housing. The button cell housing includes a metal cell cup, the metal cell cup having a cell cup plane region connected to a cell cup lateral surface region, a metal cell top, the metal cell top having a cell top plane region connected to a cell top lateral surface region, and an electrically insulating seal disposed between the cell cup lateral surface region and the cell top lateral surface region. The electrode separator assembly includes a positive electrode formed from a first portion of a first current collector, a negative electrode formed from a first portion of a second current collector, and a separator disposed between the positive electrode and the negative electrode.

Provided are methods of preparing a separator/anode assembly for use in an electric current producing cell, wherein the assembly comprises an anode current collector layer interposed between a first anode layer and a second anode layer and a porous separator layer on the side of the first anode layer opposite to the anode current collector layer, wherein the first anode layer is coated directly on the separator layer.

A battery module includes a housing, a plurality of battery cells disposed in the housing, and a printed circuit board (PCB) assembly disposed in the housing. The PCB assembly includes a PCB and a shunt disposed across a first surface of the PCB. A second surface of the shunt directly contacts the first surface of the PCB, and the shunt is electrically coupled between the battery cells and a terminal of the battery module.

A method of manufacturing an electrochemical cell includes transferring an anode semi-solid suspension to an anode compartment defined at least in part by an anode current collector and an separator spaced apart from the anode collector. The method also includes transferring a cathode semi-solid suspension to a cathode compartment defined at least in part by a cathode current collector and the separator spaced apart from the cathode collector. The transferring of the anode semi-solid suspension to the anode compartment and the cathode semi-solid to the cathode compartment is such that a difference between a minimum distance and a maximum distance between the anode current collector and the separator is maintained within a predetermined tolerance. The method includes sealing the anode compartment and the cathode compartment.

A button cell includes a housing having a cell cup, the cell cup having a flat bottom area, a cell cup casing, and a bottom edge forming a transition between the flat bottom area and the cell cup casing, and a cell top, the cell top having a flat top area and a cell top casing. An electrode-separator assembly winding is disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis, the multi-layer assembly including a separator disposed between a positive electrode and a negative electrode, and a first output conductor. An insulator is disposed between an end face of the electrode-separator assembly winding and the first output conductor, wherein the first output conductor is welded to the first of the flat bottom area or the flat top area.

A rechargeable lithium ion button cell includes a first metal conductor electrically connected to a positive electrode and a housing component, and a second metal conductor electrically connected to the positive electrode and another housing component, wherein the positive electrode and a negative electrode each include a strip-shaped current collector, at least one of the strip-shaped current collectors includes sections coated with an active electrode material and an uncoated section between two coated sections, and either the first or the second metal conductor is attached by welding to the uncoated section and one of planar bottom and planar top regions, thereby electrically connecting either the positive or negative electrode to the housing component.

A method for producing a button cell includes providing a cell cup, a cell top and an electrode-separator assembly winding, the electrode-separator assembly winding having a positive electrode and a negative electrode. An electrically insulating seal is applied at least to an outer portion of the cell top casing. The electrode-separator assembly winding is inserted into the cell top. The cell top is inserted into the cell cup to form a housing. A pressure is applied in a radial direction perpendicular to an axis of the electrode-separator assembly winding so as to seal the housing.