Provided is an electrode assembly manufacturing method including a process of cutting a separator included in an electrode assembly to have a margin protruding from an electrode plate. The method includes a first process of manufacturing one type of basic unit sheets having a structure in which electrode materials and separator materials, which are the same in number, are alternately stacked, or two or more types of basic unit sheets having a structure in which electrode materials and separator materials, which are the same in number, are alternately stacked, and a second-A process of cutting a portion of a margin area of the separator materials, which are not covered with the electrode materials, such that the separator materials of the basic unit sheets protrude over a specific distance from edges of the electrode materials.

A lid assembly for use in a battery module includes a lid with apertures extending through the lid in a vertical direction, where each of the apertures is configured to receive a terminal of a battery cell of the battery module. The lid assembly also includes one or more extensions extending away from the lid in the vertical direction. Each of the one or more extensions is configured to couple the lid to a printed circuit board assembly of the battery module. The lid assembly also includes walls extending away from the lid in the vertical direction. Each of the walls is configured to extend between a first terminal of a first battery cell and a second terminal of a second battery cell.

The present invention concerns a flat battery comprising a package formed by a cathode, an anode, and a separator layer sandwiched between the cathode and the anode, a sealing frame extending circumferentially around said package, a first current collector contacting the anode, and a second current collector contacting the cathode. The first and second current collectors each partly cover the sealing frame in a zone being adjacent to the package. According to the invention, the battery further comprises a first polymeric jacket layer being arranged on the first current collector and a second polymeric jacket layer being arranged on the second current collector, said first and second polymeric jacket layers extending circumferentially beyond the current collectors and beyond the sealing frame and being sealed together to form an outer jacket for the battery. Furthermore, the present invention also concerns a method to produce such a battery.

A battery exterior body which can be easily manufactured without additional process by heat-sealing internal layers of battery exterior materials, and has a high degree of safety with respect to gas generated in the inside of the exterior body, a method of manufacturing the battery exterior body, and a lithium secondary battery are provided. The battery exterior body is a battery exterior body 2 which is formed by heat-sealing internal layers 8 of battery exterior materials 4 formed by laminating an external layer 11 including a heat-resistant resin film, a metal foil layer 10, and the internal layer 8 in this order, and has a sealing strength between the heat-sealed internal layers 8 of 20 N/15 mm of width to 50 N/15 mm of width.

This disclosure provides collector plates for an energy storage device, energy storage devices with a collector plate, and methods for manufacturing the same. In one aspect, a collector plate includes a body. One or more apertures extend into the body. The apertures are configured to allow a portion of a free end of a spirally wound current collector of a spirally wound electrode for an energy storage device to extend into the one or more apertures.

A battery module includes a housing configured to hold prismatic battery cells within a space defined by four interior walls of the housing. The housing includes a first interior wall that includes partitions extending upwards from a bottom of the housing and a second interior wall that includes partitions extending upwards from the bottom of the housing. The first interior wall faces opposite the second interior wall. The partitions disposed on the first interior wall and the partitions disposed on the second interior wall define slots between adjacent partitions, where each of the slots increases in width between the adjacent partitions from the bottom of the housing upwards. Each of the slots is configured to retain one of the prismatic battery cells.

A polymer battery module packaging sheet includes, as essential components, a base layer (61), an aluminum layer (62), chemical conversion coatings (64a, 64b) coating the opposite surfaces of the aluminum layer (62), and an innermost layer (63). The chemical conversion coatings (64a, 64b) are formed by processing the opposite surfaces of the aluminum layer (62) by a phosphate treatment method. The base layer (61) and the innermost layer (63) are bonded to the chemical conversion coatings (64a, 64b) of the aluminum layer (62) with adhesive layers (65a, 65b), respectively.

A bus bar including a first end comprising a first material and a second end comprising a second material and a method of manufacture are provided. The first end is designed to be coupled to a terminal of a first battery cell of a battery module and includes a first collar disposed on the first end designed to receive and surround the terminal of the first battery cell of the battery module. The second end is designed to be coupled to a terminal of a second battery cell of the battery module and includes a second collar disposed on the second end designed to receive and surround the terminal of the second battery of the battery module. The first and second batteries of the battery module are adjacent to one another. Moreover, the bus bar includes a joint electrically and mechanically coupling the first end and the second end.

A battery module may include a housing, a plurality of battery cells disposed in the housing, a battery terminal extending from the battery module for coupling the battery module with electrical components in the vehicle, and a contactor. A voltage supplied to a relay coil in the contactor may generate a magnetic field to actuate a contactor switch. The battery module may also include a printed circuit board (PCB) disposed in the housing. The PCB may include a relay control circuit configured to control a current flowing across the relay coil, and the relay control circuit may operate in a pull-in mode to transition the contactor switch into a closed position and in a hold mode to maintain the contactor switch in the closed position.

A rechargeable battery that may be manufactured and used in various shapes is disclosed. An embodiment of the rechargeable battery includes: an electrode assembly including a pair of electrodes on respective surfaces of a separator and a pair of lead tabs extending from the pair of electrodes; and a pouch receiving the electrode assembly and having the lead tabs protruding out to one side, each of the electrodes including a first bending part including a molded plate including active material particles and a metal fiber yarn of a current collector, and the pouch including a second bending part superimposed on the electrodes in parallel and including a molded sheet having a shape corresponding to that of the first bending part.