A grounding member for maintaining a ground path in a cable connector includes, in one embodiment, an inner core configured to flex when a force is applied to the grounding member during operation of the connector. The grounding member further includes an outer conductive coating applied to the inner core. The outer conductive coating is configured to flex from a first state to a second state when a force is applied to the grounding member, so as to maintain a conductive path through the connector when the outer conductive coating flexes between the first and second states during operation of the connector.

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector, the annular flare seat open to the connector end of the connector. An inner conductor cap is provided for interconnection with an inner conductor of the coaxial cable by ultrasonic welding. The ultrasonic welding of each of the inner and outer conductor interconnections may be performed via inner conductor and outer conductor sonotrodes which are coaxial with one another, without requiring the cable and or connector to be removed from their fixture.

Various embodiments of this disclosure concern assembly of a lead having one or two modular lead ends. A modular lead end can be made by aligning a plurality of wires exposed on an end of a main lead body with a plurality of conductors exposed on an end of a lead end. The lead end may comprise a spine, the plurality of conductors circumferentially arrayed about the spine, and an outer surface comprising a plurality of exposed electrical elements and polymer material, the plurality of electrical elements arrayed on the spine and electrically connected with the plurality of conductors. The assembly can further include making electrical connections between the plurality of electrical wires and the plurality of conductors and insulating the plurality of wires and the plurality of conductors.

A method of connecting a fine wire to an ultrafine wire, the fine wire exhibiting a first cross-section and the ultrafine wire exhibiting a second cross-section, the second cross-section smaller than the first cross-section, the method constituted of: providing an uninsulated portion of the fine wire exhibiting a flat surface; depositing a conductive material on the flat surface of the provided uninsulated portion of the fine wire; providing an uninsulated portion of the ultrafine wire; and bonding the provided uninsulated portion of the ultrafine wire to the deposited conductive material on the flat surface of the provided uninsulated portion of the fine wire by thermocompression.

An arrangement for electrically conductively connecting a cup shaped copper contact part to an electrical conductor that is made of a plurality of individual wires containing aluminum. The arrangement has a cup-shaped contact part, which includes a bottom and a cylindrical sleeve integrally connected to and projecting away from the bottom with tight contact of the sleeve to the conductor. The cup-shaped contact part is configured to be pushed onto the conductor until the end face of the conductor rests against the bottom of the contact part. At least one rotating tool is configured to be removably placed with sustained pressure, subsequently to the cup-shaped contact part, until the material of the conductor is softened due to the increased temperature of the material of the conductor due to friction to such an extent that it integrally connects to the contact part.

An apparatus used in terminating and winding coils of a core of a dynamo electric machine. The coils being formed from at least an electric wire and the core having a longitudinal axis. The coils are wound by relatively moving a wire dispenser with respect to a core with relative motions of translation and rotation; at least a stretch of wire extends from the coil; and the stretch of wire is provided with a portion for a termination connection to a termination structure of the core, such as a tang. The method avoids waste cut wire in the apparatus. The core is provided with a groove at an end to receive at least a wire in the path of the wire for the termination of the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove is located, in order to intercept and align the wire with the groove. The apparatus can comprise a device for applying torques in two directions on a pulley wheel for feeding wire as a function of the position of the dispenser in the translation and the position of the core in the rotations.

A connector includes a body having a central bore and a first grounding contact surface, a post disposed within the central bore and having an outwardly projecting flange configured to produce a first portion of a mating interface, and a conductive coupler. The post portion has a tubular sleeve configured to mechanically and electrically engage a prepared end of a coaxial cable. The conductive coupler has an engagement surface at a first end configured to mechanically and electrically engage an interface port, a lip at a second end configured to produce a second portion of the mating interface, and a second grounding contact surface opposing the first grounding contact surface. The first and second portions are configured to slide along the mating interface to rotate about an elongate axis of the connector. The connector includes a conductive ring disposed between the first and second grounding contact surfaces and configured to produce an electrical path between the body and the conductive coupler.

A coaxial connector in combination with a coaxial cable is provided with an inner conductor supported coaxial within an outer conductor, a polymer jacket surrounding the outer conductor. A unitary connector body with a bore is provided with an overbody surrounding an outer diameter of the connector body. The outer conductor is inserted within the bore. A molecular bond is formed between the outer conductor and the connector body and between the jacket and the overbody. An inner conductor end cap may also be provided coupled to the end of the inner conductor via a molecular bond.

A method of manufacturing a wiring harness for a work vehicle includes providing a tool board assembly having a tool board base, wire supports extending from the tool board base each having a wire holder on a top end thereof distal from the tool board base, and a plurality of I/O connector holders extending from the tool board base and each having an angularly adjustable connector mount. A wiring harness is provided having a main harness branch and a plurality of breakout harness branches extending off the main harness branch, with each breakout harness branch having an I/O connector at an end thereof. The wiring harness is configured, via arranging thereof on the tool board assembly, to arrange the breakout harness branches at a plurality of breakout angles relative to the main harness branch and at oblique-angle orientations that are non-parallel and non-perpendicular to the tool board base.

A battery is provided with a battery cover having a first cover mold insert and a second cover mold insert which are interchangeable in the cover prior to molding depending at least in part on the battery's polarity configuration. The first cover mold insert has a bushing that is relatively different in dimension, size and/or shape than the bushing of the second cover mold insert, such that each bushing is adapted to receive a cast-on-strap post of a relatively different dimension, size and/or shape. The first cover mold insert may also have a terminal that is relatively different in dimension, size and/or shape than the terminal of the second cover mold insert, such that each terminal is adapted to engage a formation connector contact of a relatively different dimension, size and/or shape.