An illustrative cable connector hand tool and associated methods are operable to permit cable connection sections to respectively pass through a side opening of hand tool members into a center aperture of the tool members. Exemplary hand tool members are formed with a recessed portion adapted to receive an end of one of a pair of cable connectors such that mating edges of the cable connectors used to couple the cable connection sections are visible when the cable connectors are in a coupled configuration abutting each other. An illustrative embodiment includes the recessed portion formed with a plurality of recesses spaced apart in the center aperture operable to engage protrusions on an outer wall of the cable connectors. Exemplary cable connectors engage each other with respective threaded connection sections to apply compressive or coupling force to two ends of the cable when the tools rotate the connectors.

A protective cover for cable connectors and methods of fabricated the protective cover. The protective cover comprises a tube open at one end and substantially closed at the opposed end by an end cap. The end cap bears at least one opening formed therein. The protective cover has a foil outer layer, a soft felt inner layer, and an insulating fiberglass core between the outer and inner layers. The tube is made by overlappingly rolling and bonding a section of foil-backed fiberglass. The end cap may be separately made, made as part of the pattern for the tube, or may be formed by cutting pointed teeth into one end of the tube pattern and bonding them generally perpendicularly to the length of the tube.

The electric conductor connection method of the invention is a method for electrical connection between a mutually separated first electric conductor and second electric conductor, comprising a step of hot pressing a metal foil, a first adhesive layer formed on one side of the metal foil and a first electric conductor, arranged in that order, to electrically connect and bond the metal foil and first electric conductor, and hot pressing the metal foil, the first adhesive layer or second adhesive layer formed on the other side of the metal foil, and the second electric conductor, arranged in that order, to electrically connect and bond the metal foil and the second electric conductor.

A method for manufacturing a shielded wire harness, includes: wrapping a conductive sheet around a wire harness in a parallel state to the wire harness, the conductive sheet having a long belt shape along a longitudinal direction of the wire harness, and cutting the conductive sheet in matching with a desired electric wire length; allowing an adhesive surface formed on a back surface side of the protection tape to fix the conductive sheet to the wire harness by spirally winding a long protection tape around an outer circumference of the conductive sheet wrapped around the wire harness; and cutting the protection tape in matching with the desired electric wire length.

In a method for manufacturing a wire harness, a process in which a metallic tube body is expanded in an exterior member to be an expanded state, so that an outer surface of an insulator comes into close contact with an inner surface of the exterior member is included.

A pressure-sensitive sensor includes a hollow tubular member including an elastic insulating material, and n electrode wires (n being an integer of not less than 3) arranged away from one another and held inside the tubular member. When an external pressure is applied to the tubular member, the tubular member elastically deforms such that at least two of the n electrode wires contact with each other. The n electrode wires extend linearly and parallel to a central axis of the tubular member.

Provided is a method of manufacturing a downhole cable, the method including, forming a helical shape in an outer circumferential surface of a metal tube, the metal tube having a fiber element housed therein, and stranding a copper element in a helical space formed by the metallic tube. Also provided is a downhole cable including, a metallic tube having a helical space in an outer circumferential surface thereof, wherein the metallic tube has a fiber element housed therein, and a copper element disposed in a helical space formed by the steel tube. Double-tube and multi-tube configurations of the downhole cable are also provided.

Systems and methods are provided for wire processing. In certain examples, a wire processing system may be disclosed. The wire processing system may include a wire transport, a processing station that may provide wire to the wire transport, a processing station that may move an electrical component threaded onto the wire, and a processing station that may move the electrical component to a position on the wire for further processing.

A wire insulator apparatus includes an insulator/separator member, a cap portion, a tube and potting material. The insulator/separator member has apertures formed therein for receiving a plurality of wires. By threading the wires through the insulator/separator member, the wires are spaced apart so that a potting material can be molded to provide a complete seal from the environment, particularly conductive liquids such as ammonia, which may cause short-circuiting between the wires. Individual wires are terminated in the cap portion, and the cap portion, the insulator/separator member and the wire ends are positioned within a tube or a mold portion depending on the application, and a potting epoxy is fluidly inserted within the tube. The epoxy surrounds or encases the wire ends within the tube or mold to insulate the wire ends in an airtight seal.

A hollow cover boot formed of an elastomeric material includes, in merging succession, a cable collar, a main section, a transition section, and an interconnection section, wherein the main section has a diameter greater than the cable collar and the interconnection section, and the transition section tapers between the main section and the cable collar.