Y10T29/49474

METHOD OF MANUFACTURING MULTI-MATERIAL GEARS

A method of manufacturing a multi-material gear is disclosed. The method comprises the steps of (a) heating a first pre-form element of a first material to a temperature at which the first material can be formed; (b) heating a second pre-form element of a second material to a temperature at which the second material can be formed; and (c) forming the first and second pre-form elements in a die at least towards the shape of the gear, thereby providing bonding between the elements.

Method for manufacturing a forging
09566671 · 2017-02-14 · ·

A method for manufacturing a forging includes forming a bi-material billet by enclosing a core material other than steel in a steel cylinder with a cylindrical wall and steel end caps. The cylindrical wall is heated. The method includes a first forging blow on the heated billet or on a disk-shaped rough forging forged from the heated billet with a first closed blocker die to produce a forging preform, and a second forging blow on the preform with a second closed blocker die to produce a netshape forging. An evacuation hole is formed in a steel shell of the netshape forging and the core material is removed from the netshape forging via the hole. At least 85 percent of the core material is in a liquid phase during the first and second forging blows, and removal of the core material.

Forming method and forming machine for producing a helical toothing of a cylindrical workpiece by extrusion

In the context of a forming method for producing a helical toothing of a cylindrical workpiece by extrusion, a relative movement of a forming tool and of a workpiece blank carried out in a peripheral direction of the forming tool and of the workpiece blank is superimposed on an axial forming movement of the forming tool and of the workpiece blank. Due to a forming relative movement of the forming tool and of the workpiece blank resulting from the mutual superimposition of the axial forming movement and the forming movement in the peripheral direction, the helical toothing of the workpiece is produced on the workpiece blank, in that the forming tool engages, with a shaping helical toothing, in the workpiece blank during the resulting forming relative movement. A forming machine is designed to carry out the aforementioned method.