Patent classifications
Y10T29/49476
Large transmission gearwheel and process for producing a large transmission gearwheel
The invention relates to a process for producing a large transmission gearwheel (1; 31; 36) consisting of a plurality of individual components, said process comprising the successive steps of: providing the individual components, which include at least one hub (2; 32; 37), a disc wheel (3, 4; 18, 19; 22; 24; 27; 33, 34; 38, 39) and a toothed ring (5; 20; 21; 23; 26; 35; 40) produced from case-hardened steel; at least partially mechanically soft machining the individual components; joining the individual components using a beam welding process; case hardening the individual components which have been joined to one another, and hard machining at least the toothed ring (5; 20; 21; 23; 26; 35; 40). The invention furthermore relates to a large transmission gearwheel produced by such a process.
Method of machining a workpiece, and gear-cutting machine operable to perform the method
The invention concerns a method of machining a workpiece, wherein an end-facing tooth edge of a gear profile of the workpiece that was generated by a chip-removing machining process is reworked at a first location into a chamfered edge by way of a plastic forming operation. The material which in the plastic forming operation was displaced towards the end surface of the gear profile is pushed outward as a material protrusion in the end surface of the tooth, while the material displaced towards the flank of the tooth is pushed outward as a material protrusion on the flank side of the chamfer, and the resulting material protrusions in the end surface and on the flank side are removed. The workpiece, while still carrying the material protrusion on the end surface of the gear profile, is transferred to a second location where the protrusion on the flank side of the chamfer is removed.
Method for manufacturing machined part, and machined part
[Task] To provide a method that makes it possible to easily, inexpensively and accurately manufacture a machined part with a simple configuration and an excellent strength. [Means for Solution] In a method for manufacturing a machined part according to the invention, a dislocation is partially introduced (S3), through shot peening, only into a surface layer of a raw material 1 in a region 1a to be machined, graphite is partially deposited (S4), through heating, only in the surface layer of the region 1a to be machined, and then, the surface layer of the region 1a where graphite is deposited is removed, through machining (S5), only by an amount corresponding to a working margin 1c, thereby manufacturing a machined part 1.