A hole punch and a method for piercing a workpiece wherein a hole punch includes a sheet metal part and a piercing body attached thereto which carries out the piercing function and which is provided with a thread cylinder or can be provided with a thread cylinder, for example by pressing a threaded pin into a centrally arranged passage of the hole punch, wherein the hole punch can also be formed in one piece as a piercing body with a sheet metal-like flange. Furthermore a method is claimed for the manufacture of the hole punch.

A process for producing a textured laminate sheet includes a) positioning a substrate material adjacent a barbed face of a metal sheet. The barbed face has a plurality of barbs, and the metal sheet has an opposed face opposite the barbed face. The process further includes b) forcing the metal sheet and the substrate material together to impale the substrate material on the barbs and secure the substrate material and the metal sheet together as a laminate sheet, and c) debossing the opposed face to form a plurality of depressions in the laminate sheet and texture the laminate sheet.

A hole punch and a method for piercing a workpiece wherein a hole punch includes a sheet metal part and a piercing body attached thereto which carries out the piercing function and which is provided with a thread cylinder or can be provided with a thread cylinder, for example by pressing a threaded pin into a centrally arranged passage of the hole punch, wherein the hole punch can also be formed in one piece as a piercing body with a sheet metal-like flange. Furthermore a method is claimed for the manufacture of the hole punch.

A pierce nut insertion tool is provided. In another aspect, a pierce nut feeding mechanism has a mechanically independent driver actuator from that of a punch. A further aspect of the present tool employs a member, moveable with a punch, that retains a pierce nut prior to fastening of the nut to a workpiece. An additional aspect uses a fluid actuated nut feeder including a piston.

A punch rivet for fastening individual components to one another of which at least one component is formed by a workpiece, with the punch rivet having a flange of larger diameter, a rivet section of smaller diameter and a ring-like component contact surface at the side of the flange adjacent the rivet section and surrounding the rivet section, with the rivet section having at its free end a ring surface for the piercing of the two workpieces which stands at least substantially perpendicular to the central longitudinal axis of the punch rivet and an inner concave ring surface which forms the transition from the end of the punch rivet into the hollow internal space of the rivet section. Ribs extending parallel to the longitudinal axis are provided at the generally cylindrical outer surface of the rivet section and extend up to the free end face of the rivet section.

An assembly unit is produced according to the following method steps: an assembly part is provided which does not yet have a through bore. A disc-shaped welding element blank with a first end side, a second end side and a peripheral surface is stamped out of a sheet metal blank by a punch and a hole die so that the peripheral surface has a cylindrical longitudinal portion extending away from the first end side, and an adjoining cone portion which tapers towards the second end side and forms with this a cutting edge. The welding element blank is stamped with the cutting edge at the front into the assembly part to thereby form the through bore.

An assembly for a vehicle and a method of making an assembly including more than three panels stacked together and joined by self-piercing rivets or by clinch joints. A first panel and a second panel are joined together at a first attachment point. A third panel and the first panel are joined together at a second attachment point. A fourth panel and the third panel are joined together at a third attachment point. The first, second and third attachment points are spaced apart to avoid interference between the self-piercing rivets or the clinch joints.

One or more ductile metal inserts may be selectively incorporated into articles of limited ductility, including metal castings and molded polymers. The inserts are positioned at joint locations for joining of the article to other articles using self-piercing riveting (SPR). The inserts are of suitable ductility, thickness and strength to receive and retain self-piercing rivets and enable a strong riveted joint between the article and a second article. In an embodiment the articles are magnesium alloy castings formed by any of sand casting, die casting and semi-solid metal casting. The chemical composition of the insert may be informed by the anticipated corrosive environment of the joint and the casting temperature of the magnesium alloy. For magnesium alloy castings which may be exposed to corrosive environments, aluminum alloy inserts are preferred.

A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

One or more ductile metal inserts may be selectively incorporated into articles of limited ductility, including metal castings and molded polymers. The inserts are positioned at joint locations for joining of the article to other articles using self-piercing riveting (SPR). The inserts are of suitable ductility, thickness and strength to receive and retain self-piercing rivets and enable a strong riveted joint between the article and a second article. In an embodiment the articles are magnesium alloy castings formed by any of sand casting, die casting and semi-solid metal casting. The chemical composition of the insert may be informed by the anticipated corrosive environment of the joint and the casting temperature of the magnesium alloy. For magnesium alloy castings which may be exposed to corrosive environments, aluminum alloy inserts are preferred.