A golf ball comprising: (a) a core; (b) at least one mantle layer adjacent to the core; (c) an inner cover layer adjacent to the mantle layer; and (d) an outer cover layer adjacent to the inner cover layer, wherein the inner cover layer has a material Shore D hardness that is at least 3 less than the material Shore D hardness of the outer cover layer, and the inner cover layer has a thickness of less than 0.050 in.

The present invention provides methods for producing molded golf balls and the resultant balls. The methods of this invention involve producing foamed polyurethane covers and these methods help reduce dimple distortions and other surface imperfections. These golf balls contain an inner core and outer foamed polyurethane cover. One or more intermediate layers can be disposed between the core and cover. In one embodiment, a castable liquid polyurethane composition containing a foaming agent is dispensed into mold cavities, which are then pressed together to form a foam cover for the ball.

The use of a low molecular weight farnesene, poly(farnesene), and farnesene copolymer in a golf ball is disclosed herein. In a core, low molecular weight farnesene, poly(farnesene) or farnesene copolymer is blended with 1,4 polybutadiene or a polyalkenamer. In a mantle layer, low molecular weight farnesene, poly(farnesene), and/or farnesene copolymer can be blended with non- or partially neutralized copolymeric or terpolymeric ionomer(s). In a cover, low molecular weight farnesene, poly(farnesene), and farnesene copolymer can be blended with highly neutralized ionomer.

An object of the present invention is to provide a golf ball having excellent approach spin performance under a dry condition and excellent approach spin performance under a condition that there is grass between the golf ball and the club face. The present invention provides a golf ball comprising a golf ball body and a paint film formed on a surface of the golf ball body, wherein the paint film is composed of at least one layer, and an outermost paint film layer located at the outermost layer of the golf ball contains, as a base resin, a polyurethane obtained by a reaction between (A) a polyisocyanate composition and (B) a polyol composition, (B) the polyol composition contains a urethane polyol as a polyol component, and the outermost paint film layer has a dynamic friction coefficient of from 0.65 to 1.2 measured with a dynamic friction tester under specific conditions.

Methods for coatings for golf balls, particularly golf balls having thermoplastic polyurethane covers, and the resulting finished balls are provided. The coating is preferably a topcoat comprising a polyurethane composition containing optical brighteners. The topcoat composition may comprise a low concentration of optical brighteners. For example, the concentration of optical brightener can be in the range of 0.01 to about 0.20 weight %. Multi-piece golf balls having inner cores, outer cores, inner covers, and intermediate layers can be made. The finished ball with the topcoat has many advantageous physical and playing performance properties.

A golf ball resin composition includes (a) an olefin-α,β-unsaturated carboxylic acid copolymer and/or a metal ion neutralization product thereof or an olefin-α,β-unsaturated carboxylic acid-α,β-unsaturated carboxylic acid ester copolymer and/or a metal ion neutralization product thereof, (b) a phenolic resin and (c) a compound having at least two oxazoline groups per molecule, wherein the content of component (C) is from 0.1 to 5 parts by weight per 100 parts by weight of components (a) and (b) combined. The resin composition has excellent tensile properties and, when used in a golf ball, provides the ball with an excellent durability without lowering the spin performance and distance performance of the ball. The resin is especially useful as a golf ball cover material for an outermost layer or an intermediate layer.

In a golf ball having a core, an intermediate layer and a cover, the core is formed primarily of a base rubber, has a diameter set in a specific range and has a specially designed internal hardness profile, the intermediate layer and the cover are each formed of resin materials, and the surface hardness of the ball is higher than the surface hardness of the intermediate layer-encased sphere. This ball achieves a satisfactory distance on full shots with a driver and with long and middle irons, provides a good spin performance on approach shots, and has a durability to repeated impact and a scuff resistance that are both excellent.

In a golf ball having a cover layer that is formed of a resin material composed primarily of polyurethane or polyurea, the cover layer includes a colored surface portion having a visible light transmittance of at least 0.6%. A method for producing the golf ball includes the steps of forming the cover layer over a core or other target sphere and providing the colored surface portion by coloring the surface of the cover layer. The cover layer which includes the colored surface portion has a visible light transmittance of at least 0.6%. The golf ball has a surface with a distinctive aesthetic appearance and retains both a good spin performance and a good scuff resistance, making it useful as a ball for professional and skilled amateur golfers.

A golf ball for amateur golfers is endowed with an excellent flight and a good feel at impact that is soft yet solid when hit by a golfer whose head speed is not very high. The ball, which includes a core and a cover, has a compressive deformation B when subjected to a final load of 30 kgf from an initial load state of 5 kgf that is from 0.72 to 0.97 mm and a compressive deformation C when subjected to a final load of 60 kgf from an initial load state of 5 kgf that is from 1.55 to 1.85 mm. In addition, the core has a hardness profile which satisfies specific conditions.

In a golf ball having a rubber core and an intermediate layer and outermost layer which encase the core, the intermediate layer is formed of a thermoplastic resin composition which has a flexural rigidity of 400 to 500 MPa and a melt flow rate of 15 g/10 min or less and includes 50 to 100 wt % of a magnesium salt of an ethylenically unsaturated carboxylic acid copolymer, the outermost layer is formed of a polyurethane resin composition having a Shore D material hardness of 55 or less, and the golf ball has a deflection within a given range. Compared with conventional golf balls containing the high-rigidity ionomer resins hitherto used as intermediate layer materials, this ball suppresses the spin rate on shots with a driver and long and middle irons, enabling an increased distance to be obtained, and also has a high durability to repeated impact.