A helmet features an inner shell, a non-rigid outer shell surrounding the inner shell in outwardly spaced relation therefrom, and a plurality of impact absorbing layers disposed between the shells. Each impact absorbing layer features an envelope, and a plurality of impact absorbing members disposed internally within said envelope. At least one adjacent pair of impact absorbing layers are displaceable relative to one another to enable impact-driven shifting between the adjacent pair, whereby impact energy is absorbed by the impact absorbing members within the impact absorbing layers, and absorbed and/or redirected by the impact-driven shifting between the adjacent absorbing layers. Resiliently stretchable material is attached to the adjacent layers at discrete locations such that, after being stretched by the relative shifting, the material returns to a relaxed state to reset the shifted layers back into a default positional relationship, in which ventilation passages in the absorbing layers are aligned.

The present disclosure relates to a protective device (100) for protecting a head from impact, the device 100 comprising a shell (110) substantially formed in a dome-shape and having a first outer edge (1101); an inner layer (120) substantially formed in the dome-shape disposed within the shell (110), having an second outer edge (1201) and arranged at a gap distance in a direction of in the surface normal of the shell (110), at least one connecting member (130) interconnecting the shell (110) and inner layer (120) by interconnecting the first outer edge (1101) and the second outer edge (1201), an intermediary structure (140) comprising a plurality of deformable elements (1401) arranged in a single layer, wherein each of the deformable elements (1401), in an undeformed state, is arranged in simultaneous contact with the shell (110), the inner layer (120) and at least one other deformable element of the deformable elements (1401).

Headgear for rugby and/or soccer, comprising: an inner layer (1) configured to accommodate a wearer's head; an outer layer (2) covering at least a part of the inner layer; a padding layer (3) between the inner and outer layers, configured to absorb and/or redirect energy of an impact between the headgear and an object; and a sliding interface (4) between the inner layer and the outer layer at which the inner layer and the outer layer are configured to slide relative to each other in response to an impact between the headgear and an object.

A force absorbing helmet has an exterior shell and an interior shell, the interior shell further has an interior lumen comprising a viscous liquid and a plurality of hard springs. A plurality of micro-hinges are located on the exterior surface of the exterior shell to deflect the portions of the exterior shell due to a blunt force exerted thereon.

A helmet sizing assembly for adjusting the size of a helmet includes a plurality of helmet liners that each has a dome shape to conform to an inside of a helmet. The plurality of helmet liners has a sequentially increasing size ranging between a minimum size and a maximum size. In this way a selected number of the plurality of helmet liners can be stacked inside each other to accommodate a variety of head sizes. Each of the helmet liners is comprised of a resiliently compressible material to facilitate the user's head to be protected from impact energy when the user wears the helmet.

A protective impact device is provided that produces an approximately constant force during compression. The device distinguishes several structural features. First, the cross-sectional area in between two impact surfaces increases over the stroke distance when compression takes place. Second, a compressible fluid containing vessel, held in between two impact surfaces, defines an outer shape with a positive second derivative slope defined from one impact surface towards the other impact surface. Third, orifices allow the fluid to bleed out from the compressible vessel when an impact force causes compression of the protective impact device. The resulting approximately constant force scales more or less linearly with impact energy, regardless of impact velocity caused by the impact force. Applications include athletic equipment, automotive bumpers, aircraft landing gear, and any other application that would benefit from maximum energy absorption during an impact.

A method of manufacturing a unitary energy absorbing structure for a vehicle includes providing a first mold having a cavity receiving a first mandrel and a second mold having a cavity receiving a second mandrel. At least one mandrel segment is positioned in the first mold cavity and cooperates with the first mandrel. One or more layers of composite material at least partially cover the first mold cavity, first mandrel, at least one mandrel segment and second mold. The unitary structure is formed from the first layer, the second layer and the third layer of composite material with the first mandrel, the at least one mandrel segment and the second mandrel in the first mold and the second mold.

Systems and methods of a safety helmet for protecting the human head against repetitive impacts, moderate impacts and severe impacts so as to significantly reduce the likelihood of both translational and rotational brain injury and concussions may be provided. The helmet may include an outer shell, an outer liner disposed within and coupled to the outer shell, and an inner liner disposed within and coupled in spaced opposition to the outer liner. A damper array may allow for omnidirectional movement of the inner liner relative to the outer liner and the outer shell.

A helmet pad includes a substrate having first side attachable to an interior surface of a helmet. The helmet pad includes an outer lattice layer peripherally attached to a second side of the substrate. The second side is opposite to the first side. In one embodiment, the outer lattice layer includes fibers attached in one of: (i) a Voronoi lattice unit cells; and (ii) tetrahedral lattice unit cells. The helmet pad includes padding material received in an enclosure between the second surface of the substrate and the outer lattice layer.

A body limb protection system includes an outer layer, an inner layer, and a force dampening and defusing structure. The outer layer includes a first material composition and has an exterior surface that includes a substantially planer area. The inner layer includes a second material composition and has a shape corresponding to a body limb portion. The force dampening and defusing structure is positioned between the inner layer and the outer layer. The force dampening and defusing structure has a shape corresponding to a difference between the shapes of the inner and outer layers. The force dampening and defusing structure includes a plurality of components arranged to reduce pressure on the body limb portion when a force is applied to the substantially planer area.