The present disclosure relates to an orthopedic implant, wherein the implant is a 3D printed part and comprises at least one first portion and at least one second portion, the first portion forming a support structure and the second portion being at least partially made of a biodegradable material.

The present disclosure further relates to a method of manufacturing an orthopedic implant.

An implant is produced by fabricating first and second layers. The first layer of repeated and truncated building units is fused together to define pores. The second layer of repeated and truncated building units are fused together to define pores and fused onto the first layer of truncated building units. The first and the second layers form at least part of a porous portion of the implant. The formed porous portion is attached onto a base portion of an implant. The truncated building units of each of the first and the second layers are in the form of spatially overlapping three-dimensional shapes.

The present invention includes a method for generating a three-dimensional model of a bone and generating a cut plan for excavating a portion of the bone according to the cut plan to allow the insertion of a custom implant. In a particular arrangement, the method also includes excavating the bone with an autonomous extremity excavator utilizing the cut plan generated by a processor. In a further arrangement, the method includes generating a digital model of a custom implant and generating, using the digital model, a physical model sharing the same dimensions as the digital module using manufacturing device.

A universal low-profile intercranial assembly includes a mounting plate and a low profile intercranial device composed of a static cranial implant and an interdigitating functional neurosurgical implant. The low profile intercranial device is shaped and dimensioned for mounted to the mounting plate.

A method of manufacturing an implant is disclosed. The method includes preparing a wax template assembly based upon anatomical characteristics of an implantation site. Post formation of the template assembly, a lamination layer is provided over the template assembly resulting in a laminated template assembly. The lamination layer is composed of at least one polymer dissolved in one or more solvents. One or more coating layers of a pre-defined coating material are provided over the laminated template assembly to prepare a mold. The mold may then be sand-rained to form a sand coated mold. The sand coated mold may be de-waxed and baked for melting out the template assembly to form a de-waxed mold. A casting material is then poured over the de-waxed mold to form a casted mold which is cooled and solidified to form a casted implant which is further heat treated and finished to form the implant.

A method of joint arthroplasty includes obtaining an image of at least a portion of the tibial plateau. An outer periphery of at least a portion of the tibial plateau is derived based, at least in part, on the image. An implant is provided for the tibial plateau, the implant having a periphery that includes an outer edge that substantially matches the derived outer periphery of the tibial plateau.

Various embodiments disclosed relate to a method for producing an implant model and associated systems. The method can include receiving patient specific data, producing a preliminary implant model based on the received patient specific data, running a simulation on the preliminary implant model to produce a revised implant model with a range of motion zone using the patient specific kinematics, optimizing the preliminary implant model with a dynamic simulation to determine a cup anteversion angle, analyzing the revised implant model for spino-pelvic risk, and outputting the implant model.

An optimized press-fit between a resected bone and an articular implant may, for instance, reduce undesirable qualities, including excess micromotion, stress transmission, and/or strain. By taking into account heterogeneous bone properties, the parameters of a bone resection can be determined as to optimize the press-fit between a resected bone and an articular implant. An optimized press-fit is obtained by determining ideal engagement characteristics corresponding to the fit between the fixation features of an articular implant and a bone. Then, taking into account a bone's heterogeneous properties, the parameters of a bone resection that would substantially achieve the determined ideal engagement characteristics are determined.

In accordance with one or more embodiments herein, a patellofemoral implant arrangement 200 for repairing damage in a patellofemoral articulation of a patient is provided. The patellofemoral implant arrangement 200 comprises a femoral trochlear implant 250, comprising an articulating surface 255, and a patellar implant 300, configured to be inserted, preferably with press-fit, into a recess 620 in a patella 600 in such a way that the perimeter of an articulating surface 310 of the patellar implant 300 does not extend beyond a surrounding articulating surface of the patella 600. The articulating surfaces 255, 310 of the femoral trochlear implant 250 and the patellar implant 300 are designed to allow that they at least partly interact with each other when the implants 250, 300 are implanted into the knee joint and the patella 600 lies in the intercondylar groove of the femur. Preferably, the articulating surface 255 of the femoral trochlear implant 250 is a metal or ceramic surface; and the articulating surface 310 of the patellar implant 300 is not a metal or ceramic surface. The articulating surface 310 of the patellar implant 300 may be designed to correspond to the curvature of a simulated healthy articulating surface of the undamaged patella 600 at the site of diseased cartilage. The contour curvature of the articulating surface 310 may be generated based on the determined surface curvature of the cartilage and/or the subchondral bone in a predetermined area comprising and surrounding the site of diseased cartilage and/or bone in the patella 600, to mimic the original, undamaged, articulating surface of the patella 600.

Stemless components and fracture stems for joint arthroplasty, such as shoulder arthroplasty, are disclosed. Also, methods and devices are disclosed for the optimization of shoulder arthroplasty component design through the use of medical imaging data, such as computed tomography scan data.