The current invention concerns an apparatus (100) for shaping the introductory end (172) of a tampon (162), comprising: a carrying pipe (106) for holding the tampon (162); a support wheel (104) that carries a plurality of carrying pipes (106), the support wheel (104) comprising conveying means to transport each carrying pipe (106); and a head-shaping station (108) for shaping the introductory end (172) of the tampon (162);

According to the invention, the head-shaping station (108) comprises an ultrasonic device (110). The invention also concerns a method for shaping the introductory end (172) of a tampon (162) using such apparatus (100).

An absorbent tampon for feminine hygiene includes a radially compressed, elongate tampon pledget and a fluid transport element. The elongate tampon pledget includes a domed insertion end and a plurality of longitudinally extending grooves. At least a portion of the longitudinally extending grooves extend into the domed insertion end thereof. The fluid transport element includes an apertured polymeric film sheet disposed over the insertion end and attached to the elongate tampon pledget and a plurality of distal pleats to provide elements capable of extending away from the longitudinal surfaces of the elongate tampon pledget and a headspace between the domed insertion end and the apertured polymeric film sheet.

The present invention prevents an absorbent body from twisting and splitting while maintaining the capability of fitting onto the buttocks of a wearer even when the absorbent body has a low fabric weight. The absorbent body (4) has a large number of compressed parts (20, 20, . . . ) formed in a region other than a region that extends in a widthwise center section along the longitudinal direction and includes portions corresponding to a body fluid excretion part (H) and the intergluteal cleft of the wearer. A region including a portion corresponding to the intergluteal cleft is an easily deformable region (21) without compressed parts (20). The easily deformable region (21) extends to an intermediate position in the longitudinal direction and does not reach the rear end of the absorbent body (4). The region extending behind the easily deformable region (21) to the rear end of the absorbent body (4) has compressed parts (20) formed thereon.

A system and method for tearing off and rolling up a strip of absorbent fiber sheet for a tampon are discussed. An endless absorbent fiber sheet is propagated with a first linear speed by a first pair of rolls, and with at least the first linear speed by a second pair of rolls. A pulling means is provided to induce a second linear speed in the sheet larger than the first linear speed for tearing off a strip from the sheet. The first pair of rolls is configured to maintain the first linear speed of the absorbent fiber sheet, while the second pair of rolls is configured to rotate in a freewheel-type manner when the absorbent fiber sheet is pulled through the second pair of rolls at linear speeds larger than the first linear speed. Preferably, the pulling means is a rotatable clamping means for rolling up the strip.

A doming tool for manufacturing absorbent tampon includes a plurality of stations made of devices for shaping a tampon pledget tip, and a hollow mandrel engaging with the stations. The stations are supported by at least one mounting plate.

A press for shaping an absorbent tampon blank into a shaped tampon pledget includes a central cavity arranged and configured to accommodate an absorbent tampon blank having a front portion and a back portion. The main longitudinal axis of the press passes in the middle of the central cavity and a plurality of penetrating dies are arranged radially around the said main longitudinal axis. Each penetrating die has a pressing face on at least a fragment of its side facing the central cavity. The said press comprises at least one cam to actuate the plurality of penetrating dies. Furthermore, the plurality of penetrating dies comprises at least one penetrating die having a pressing face with a first shaped longitudinal profile, and least one penetrating die having a pressing face with a second shaped longitudinal profile.

The present disclosure relates to apparatuses and methods for making tampons including primary and secondary absorbent members. During assembly, primary absorbent members, a continuous length of secondary absorbent members, and a continuous cord are advanced in a machine direction. Leading edges of the primary absorbent members are separated from each other in the machine direction by a pitch distance. Discrete secondary absorbent members are cut from the continuous length of secondary absorbent members. Leading edges of the discrete secondary absorbent members are also separated from each other in the machine direction by the pitch distance. The continuous cord is positioned on the secondary absorbent members. And a secondary absorbent member is positioned in contact with a primary absorbent member. A thread is combined with the continuous cord, the secondary absorbent member, and the primary absorbent member.

The present invention relates to an apparatus for forming tampons, which comprises a plurality of processing drums 2, 4, 5.1, 5.2 for forming a tampon from band-form material. It also comprises at least one transfer station 7 for continuously transferring a preform from a first processing drum 2, 4, 5.1, 5.2 to a second processing drum 4, 5.1, 5.2. The invention also relates to a method for forming a tampon from band-form material, wherein transfer from a first processing drum to a second processing drum takes place by means of a continuously rotating transfer wheel.

An apparatus for manufacturing an intravaginal tampon for feminine hygiene includes a tampon press having a plurality of elongate press dies disposed about central press axis to form a press cavity and a cylindrical carrier having a diameter less than that of the predetermined finished diameter. The elongate press dies include a plurality of longitudinal penetrating dies, each having a pressing face notch disposed proximate a first end thereof and an end notch disposed on an edge perpendicular to the pressing face at the opposite second end thereof that cooperate with corresponding notches in an adjacent penetrating die.

A tampon pledget is made by assembling one or more pads in a pad compression configuration, radially compressing the pad compression configuration in a traverse direction into a cylindrical form, and axially compressing the cylindrical form in a direction along a vertical axis to form the tampon pledget. In one embodiment, the axial compression is performed as a pressure is applied to at least one of a first and a second end of the cylindrical form. In one aspect of the present invention, the formed tampon pledget has an absorbent capacity as measured by the syngyna test of between about 6.0 grams to 9.0 grams and a density of about 0.4603 grams/cubic centimeter. In another aspect of the invention, the formed tampon pledget has an absorbent capacity as measured by the syngyna test of between about 9.0 grams to 12.0 grams and a density of about 0.4755 grams/cubic centimeter.