Nonwoven materials having discrete three-dimensional deformations therein forming protrusions that extend outward from the first surface of the nonwoven material and wide base openings adjacent to the second surface of the nonwoven material are disclosed. At least some of the three-dimensional deformations may have improved protrusion dimensions after compressive forces are applied on the nonwoven material. In some cases, at least some of the protrusions may have one or more holes therein or completely therethrough. Methods of making the same are also disclosed.

Problem

To suppress skin touch feeling from being deteriorated and further provide excellent wearing feeling, while ensuring sufficient adhesive strength in an adhesion part of a side sheet.

Solution

In the present invention, a pair of left and right side sheets 7 are provided over the entire length of both side parts on a skin-contact surface. A sanitary napkin 1 includes overlapped regions T where a front-surface sheet 3 and the side sheets 7 are overlapped with each other, on the both side parts of the sanitary napkin 1 along the longitudinal direction. In each of the overlapped regions T, a side-sheet embossed part 10 is formed on the side sheet 7, and an inter-sheet embossed part 9 is formed to make the side sheet 7 and the front-surface sheet 3 adhere to each other. The total area of the side sheet embossed part 10 is formed smaller than the total area of the inter-sheet embossed part 9.

A water repellent is applied to a spun lace nonwoven fabric in which a surface sheet comprises 100% by weight of cotton fibers, and a large number of openings that penetrate the obverse and reverse surfaces are formed in at least a portion that corresponds to an excretory opening. A heat-fusible fiber sheet is disposed adjacent to the absorber side surface of the surface sheet. A plurality of adhesive portions are formed between the surface sheet and the heat-fusible fiber sheet along the longitudinal direction and spaced apart in the widthwise direction of an incontinence pad. A compressed groove recessed from the outer surface of the surface sheet toward the absorber is formed close to the adhesive portions.

A compressed groove point (16) where compressed grooves (12) formed bilaterally and symmetrically on both sides of a center line (CL) in a lengthwise direction of a sanitary napkin (1) or lines extended from center lines of the compressed grooves (12) intersect with each other at a position corresponding to a front end (31) of a intergluteal cleft of a wearer is formed, and a right and left pair of outline inflection points (17) is formed in an outline of a rear end of the sanitary napkin (1) formed into a bilateral and symmetric wavelike shape. Easy deformation parts (18) that facilitate generation of a deformation in a transverse direction of the sanitary napkin (1) and are formed of the compressed grooves that become base edges of the deformation, are provided on or in the vicinity of two virtual lines (S) connecting the compressed groove base point (16) to the outline inflection points (17) on right and left sides, respectively, such that a distance between the two virtual lines (S) gradually increases toward a rea side.

A hydroformed expanded spun bonded nonwoven has a first substantially planar surface on one side thereof and a second surface on an opposite side thereof. The second surface includes a plurality of protuberances in a pattern. The hydroformed expanded spun bonded nonwoven web has an average loft of at least about 1.3 times greater than an original average loft of an original unexpanded spun bonded nonwoven web from which the hydroformed expanded spun bonded nonwoven web was created and an air permeability of at least about 1.2 times greater than an original air permeability of the original unexpanded spun bonded nonwoven web. The hydroformed expanded spun bonded nonwoven web includes bicomponent fibers combining a polymer with PLA in a ratio of polymer/PLA within a range of about 20/80 to 80/20.

A method for manufacturing an absorbent article, said method comprising guiding a first sheet material along a rotating member, wherein a surface of said rotating member is provided with a pattern with at least one suction zone and at least one non-suction zone; applying an absorbent material on said first sheet material on the rotating member; locally removing the absorbent material applied on at least one attachment portion of the first sheet material located above the at least one non-suction zone, such that at least one remaining portion of the first sheet material located above the at least one suction zone is covered with absorbent material and substantially no absorbent material is present on the at least one attachment portion; applying a second sheet material on top of the absorbent material on the first sheet material.

An absorbent article, where on a skin side of a laminated part of a side sheet 7 and a liquid permeable front-surface sheet 3, a side emboss that sinks in toward a non-skin side and is made by fusing the side sheet 7 and the liquid permeable front-surface sheet 3 is formed. The side emboss 10 is comprised of a plurality of large embosses 11, where 11 is formed to have a relatively larger area that are arranged to align linearly along the longitudinal direction of a sanitary napkin 1 with equal intervals, and between the adjacent large embosses 11, 11, a plurality of small embosses 12, 12 . . . are formed to have a relatively small area that are arranged in a wave-like shape along the longitudinal direction of the sanitary napkin 1 with intervals, separated from the large embosses 11. A side sheet and a front-surface sheet are strongly joined to prevent detachment, and to improve the feel against the skin by fitting flexibly to a body.

A nonwoven fabric. The nonwoven fabric can include a first surface and a second surface and a visually discernible pattern of three-dimensional features on one of the first or second surface. Each of the three-dimensional features can define a microzone comprising a first region and a second region. The first and second regions can have a difference in values for an intensive property, wherein the intensive property is one or more of thickness, basis weight, or volumetric density, and wherein the first surface has a TS7 value different than a TS7 value of the second surface.

On a skin-contact surface on a front-surface side of a sanitary napkin 1, in a plan view, a concave low compression part 10 obtained by denting, from a skin-contact surface side, a closed region part partitioned by an inside curve 12 formed of a curved line swelling on a front end side of the sanitary napkin 1, and an outside curve 13 that is located on a front end side than the inside curve 12, is formed of a curved line swelling on a front end side of the sanitary napkin 1 and has both ends that are connected respectively to the both ends of the inside curve 12 is formed. In the low compression part 10, a plurality of high compression parts 11 formed discretely respectively along the inside curve 12 and outside curve 13 is formed. The high compression parts 14 formed along the inside curve 12 are arranged over an entire length of the inside curve 12, and the high compression parts 15 formed along the outside curve 13 are arranged on a center part of the outside curve 13, and the high compression parts are not arranged at both end parts of the outside curve 13. Sanitary napkin 1 makes it easy to deform along a shape of a body and make it difficult to generate twists or leakage.

A nonwoven fabric 10, wherein, on a side of the one surface, a plurality of longitudinal ridge portions 11 protruding on the side of the one surface in thickness direction of the nonwoven fabric is extended in one direction Y on the side of the one surface in a plane view, and is aligned at intervals on the side of the one surface in the plane view, in other direction X, different from the one direction Y on the side of the one surface, transverse ridge portions 21 extending in the other direction X on the side of the one surface are arranged by linking the longitudinal ridge portions 11, and a fiber orientation direction in the longitudinal ridge portions 11 is different from a fiber orientation direction in the transverse ridge portions 21.