A knife assembly for use with a surgical instrument includes a knife having proximal and distal ends, the proximal end including an aperture defined therein having a series of spaced apart fins extending thereacross. A knife drive rod is included and is configured to operably engage the fins to secure the knife drive rod to the knife. A retention mechanism is operably disposed at a distal end of the knife drive rod and is configured to secure the knife drive rod in engagement between the fins.

A surgical instrument includes a housing including an actuator disposed thereon and an elongated shaft extending therefrom. The elongated shaft includes an end effector assembly including a pair of opposing jaw members including a knife channel defined therein. An articulation section is disposed between the housing and the end effector assembly and is configured to articulate the end effector assembly upon actuation of the actuator, the articulating section and a proximal end of the knife channel defining a first distance therebetween. A knife assembly includes a knife having a length, the proximal end including an engagement feature disposed thereon. A knife drive rod is configured to engage the engagement feature to secure the knife drive rod to the knife such that the distal end of the knife extends beyond the engagement feature and wherein the knife length is less than the length of the first distance.

A method of compressing tissue during a surgical procedure is disclosed. The method comprises obtaining a surgical instrument comprising an end effector, wherein the end effector comprises a first jaw and a second jaw, establishing a communication pathway between the surgical instrument and a surgical hub, and inserting the surgical instrument into a surgical site. The method further comprises compressing tissue between the first jaw and the second jaw, determining a location of the compressed tissue with respect to at least one of the first jaw and the second jaw, communicating the determined location of the compressed tissue to the surgical hub, and displaying the determined location of the compressed tissue on a visual feedback device.

A vessel sealing instrument includes a housing having a shaft extending from a distal end thereof including an end effector assembly having opposing first and second jaw members operably coupled thereto. The jaw members movable between open and closed positions for clamping tissue with a closure pressure. The jaw members are adapted to connect to a generator for providing energy thereto. An anti-backdrive mechanism is operably associated with the end effector assembly, the anti-backdrive mechanism including first and second mesh-like electrodes disposed in opposing relation on respective first and second jaw members and including openings defined therein. The first and second mesh-like electrodes compressible between a first configuration for grasping tissue wherein the openings defined within each mesh-like electrode include a first diameter to a second configuration for sealing tissue wherein the openings defined within each mesh-like electrode expand to a second diameter configured to release steam upon activation.

A treatment device equipped with high frequency capability includes a pair of clasping jaws that serves as bipolar electrodes. Another treatment device equipped with high frequency capability includes a high-frequency knife that serves as monopolar electrode. An anti-fouling coating that minimizes or prevents adhesion of cauterized tissues is incorporated on the electrode surfaces. Durability and functioning of the anti-fouling coating is improved by one or a combination of increased coating thickness, increased density of the coating, and incorporation of glass and/or high molecular weight PFPE into the coating. The anti-fouling coating can be applied to different locations of the treatment portion, e.g., an insulated portion and a recess of an electrode, an insulated portion and a boundary portion with an electrode.

The present invention is directed to a surgical instrument with a robotics system, a memory device and an end effector having an elongate channel, knife position sensor(s) and a firing bar coupled to a knife. In response to drive motions initiated by the robotics system, the firing bar may translate within the elongate channel. As the firing bar translates, the sensor(s) transmit a signal to the memory device. The position of the knife may be determined from the output signals and may be communicated to the robotics system or instrument user. The sensors may be Hall Effect sensors.

A bipolar forceps includes a mechanical forceps including first and second shafts each having a jaw member extending from a distal end thereof and a handle disposed at a proximal end thereof for effecting movement of the jaw members relative to one another about a pivot. A disposable is housing is configured to be releasably coupled to at least one of the shafts and an electrode assembly is configured to be releasably coupled to the disposable housing. The electrode assembly includes electrodes releasably coupled to the jaw members. At least one of the electrodes includes a knife channel configured to receive a knife blade therethrough to cut tissue grasped between the jaw members. A tissue stop has a knife slot that aligns with the knife channel to receive the knife blade. An actuation mechanism advances the knife blade through the knife channel to cut tissue.

A surgical instrument that limits the amount of force that a user can apply to the jaws of a surgical instrument by decoupling the handle lever from the drive shaft if the handle lever is moved beyond the closed position. A handle lever and a secondary lever are interconnected by a spring that can decouples the handle lever from the secondary lever when too much force is used. The handle lever and the secondary lever may be interconnected by a link pivotally interconnected both the first lever and the second lever, or the handle lever and the secondary lever may be mounted to a common pivot point. In the former, the spring is configured to bias the handle lever and the secondary lever together, and in the latter the spring is configured to bias the handle lever and the secondary lever apart.

A method of assembling a jaw member of an electrosurgical forceps includes aligning in vertical registration an electrically conductive seal plate, an insulative spacer and a jaw support. The method further includes stacking the seal plate atop the insulative spacer and the jaw support such that a flange depending from the seal plate seats within a corresponding cavity defined within a flange depending from the insulative spacer which, in turn, seats within a cavity defined within the jaw support. The method further includes mechanically securing the seal plate, insulative spacer and jaw support to one another and securing a jaw housing to surround the jaw support, the insulative spacer and the seal plate.

An endoscopic surgical forceps includes a housing having a shaft extending therefrom with an end effector operably coupled thereto. The end effector includes first and second jaw members movable relative to one another between open and closed positions. A first handle is pivotably coupled to the housing and is movable relative to a second handle disposed on the housing, the first handle configured to actuate the jaw members between the open and closed positions upon movement thereof relative to the second handle. A trigger is operably coupled to the housing and is configured to deploy a knife between the first and second jaw members upon actuation thereof. An energy activation switch is coupled to an electrosurgical energy source such that activation thereof supplies energy to the first and second jaw members, the energy activation switch is disposed on the trigger.