A formed film with micro-cells and macro-cells or depressions may be disclosed. For example, the film may include a lands. Each of the lands may include micro-cells thereon. The micro-cells may have a first orientation. The film may further include macro-depressions adjacent to at least one respective land. Each of the macro depressions may include additional second micro-cells. Those additional micro-cells may have a second orientation. The second orientation includes an orientation that is an inverse of the first orientation (e.g., is in an opposite direction of the first orientation).

A method of processing a polymeric web includes providing a forming screen configured for supporting and moving with the web in a machine direction. The forming screen has a plurality of elliptical screen openings, each having a major axis perpendicular to the machine direction and a minor axis parallel to the machine direction. The method includes continuously depositing the web onto the forming screen and passing the web and forming screen through a water stream having a pressure level sufficient to cause the web to be forced into the screen openings, thereby forming protrusions extending from the planar surface of the web. Each protrusion has an apex, an opening at the apex, and an elliptical cross-section parallel to the planar surface of the web. The elliptical cross-section has a protrusion axis ratio that may be selected so as to produce a desired protrusion axis ratio.

A disposable absorbent having a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, is described herein. The topsheet is a two layer composite or laminate web having a first layer and a second layer. The composite or laminate has a first plurality of apertures and a second plurality of apertures, wherein the first plurality of apertures have sidewalls that extend in a first direction, wherein the second plurality of apertures have sidewalls that extend in second direction that is different than the first direction, and wherein the composite or laminate also includes a plurality of embossments which extend in a third direction opposite the first direction.

An apertured nonwoven web is provided. The apertured nonwoven web comprises carded fibers, a first side, and a second side. The apertured nonwoven web defines a plurality of apertures therein. The apertures may each have a first side aperture size and a second side aperture size, and a ratio of the first side aperture size to the second side aperture size may be between about 1.15:1 to about 1:1.15. The plurality of apertures may have an aperture size regularity of about 1% to about 15%. The plurality of apertures may have an aperture shape regularity between about 1% to about 12%.

A method for making a zoned apertured nonwoven web comprises providing an unapertured nonwoven web having a first plurality of weakened locations in a first pattern in a first zone and a second plurality of weakened locations in a second pattern in a second zone. The method comprises applying a substantially cross machine directional tensioning force to the nonwoven web to cause the nonwoven web to rupture at some of the first and second pluralities of weakened locations. The applying step creates a plurality of first apertures in the nonwoven web coincident with the some of the first plurality of weakened locations and a plurality of second apertures in the nonwoven web coincident with the some of the second plurality of weakened locations. The cross machine directional width of the nonwoven web after the applying step is substantially the same in the first zone and the second zone.

A topsheet for use with an absorbent article is provided and comprises a first layer and a second layer. The first layer may be a spunlace nonwoven and may comprise at least 15% by weight of natural fibers by total weight of the first layer. The first layer may comprise a plurality of protrusions and a plurality of apertures. The first layer and the second layer may be in contact with each other between the majority of the protrusions. The second layer may have a plurality of apertures at least partially aligned with the apertures of the first layer. The first layer may have a minimum CD strength of at least 3N/(5 cm), according to the Tensile Strength Test Method.

An apertured nonwoven web is provided. The apertured nonwoven web comprises carded fibers, a first side, and a second side. The apertured nonwoven web defines a plurality of apertures therein. The apertures may each have a first side aperture size and a second side aperture size, and a ratio of the first side aperture size to the second side aperture size may be between about 1.15:1 to about 1:1.15. The plurality of apertures may have an aperture size regularity of about 1% to about 15%. The plurality of apertures may have an aperture shape regularity between about 1% to about 12%.

The present disclosure is directed to absorbent articles with substrates or topsheets having repeating patterns of apertures comprising a plurality of repeat units. Each of the repeat units comprises at least three apertures.

A disposable absorbent having a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, is described herein. The topsheet is a two layer composite or laminate web having a first layer and a second layer. The composite or laminate has a first plurality of apertures and a second plurality of apertures, wherein the first plurality of apertures have sidewalls that extend in a first direction, wherein the second plurality of apertures have sidewalls that extend in second direction that is different than the first direction, and wherein the composite or laminate also includes a plurality of embossments which extend in a third direction opposite the first direction.

A method of processing a polymeric web includes providing a forming screen configured for supporting and moving with the web in a machine direction. The forming screen has a plurality of elliptical screen openings, each having a major axis perpendicular to the machine direction and a minor axis parallel to the machine direction. The method includes continuously depositing the web onto the forming screen and passing the web and forming screen through a water stream having a pressure level sufficient to cause the web to be forced into the screen openings, thereby forming protrusions extending from the planar surface of the web. Each protrusion has an apex, an opening at the apex, and an elliptical cross-section parallel to the planar surface of the web. The elliptical cross-section has a protrusion axis ratio that may be selected so as to produce a desired protrusion axis ratio.