The present invention relates to a method for molding a shape of bristles of a mascara brush for eyelashes, a mold in used in the method. Two strands of iron cores are twisted and brush bristles respectively having dorsal portions are radially spread between the twisted iron cores through post-process so as to form a mascara brush, wherein the dorsal portions are formed by the brush bristles of the same length on the basis of the iron cores without difference in the length of the brush bristles, so that a mascara solution contained in the dorsal portion does not run down when being applied to eyelashes, and the mascara provides more volume and a beautiful eyelash make-up when a sufficient amount of the mascara solution is applied.

Methods for producing toothbrush handles having an inner cavity are provided.

A method of making a brush includes providing a plurality of first filaments, each having a first end and a second end; bringing the plurality of first filaments into a first predetermined shape such that the first ends are arranged side by side on a common contour; fixedly connecting the first ends so that a first pre-tuft having the first predetermined shape and a connected first end is formed; bringing a second tuft element having a first end and a second end together with the first pre-tuft into a second predetermined shape such that the first end of the second tuft element and the connected first end of the first pre-tuft are arranged side by side on a common contour; fixedly connecting the connected first end of the first pre-tuft and the first end of the at least second tuft element so that a final tuft having the second predetermined shape and a connected end is formed; and attaching the final tuft to a brush body by overmolding the final tuft's connected end with a plastic material.

To provide method for manufacturing interdental cleaner for suppressing elastomer from insufficiently filling into space around shaft portion in filling the elastomer into mold. Method for manufacturing interdental cleaner includes first step of molding base portion having handle portion and shaft portion (40) by filling composite material into first mold, and second step of forming cleaning portion, slip resistance portion and coupling portion by filling elastomer into second mold (200) from distal end portion side of shaft portion (40) with base portion situated in second mold (200), second mold (200) having second space for forming cleaning portion, slip resistance portion and coupling portion. What is used as second mold (200) in second step has ratio no less than 40% of a flow path area in second space for elastomer around distal end portion of handle portion to flow path area in second space for elastomer around proximal end portion of shaft portion (40).

The present invention provides a brush including a brush head (28) carrying bristle filaments (6), a brush neck and a handle stem, which are arranged one behind the other in the longitudinal direction of the brush, in which a bristle carrier (32) holding the bristle filaments (6) is formed from a hard component (16) and the handle stem is formed from a foamed plastic material (24). In a method according to the invention, a first plastic component (16) is injected into a first mold cavity (14) to form a bristle carrier (32) holding bristle filaments (6), the bristle carrier (32) is transferred to a further mold cavity (22) and, in a further molding cycle, a foaming plastic (24) is introduced into the further mold cavity (22), which foams in the further mold cavity (22).

A mold insert and an injection-molding machine including the mold insert. The mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided.

A method (200) for manufacturing a brush head (10) includes: (i) positioning (210) a first end (23) of each of a plurality of bristle tufts (21) into a tuft plate (110) comprising a plurality of cavities (120) each configured to receive at least one of the plurality of bristle tufts; (ii) applying (220) a force, via a profile plate (300), to a second end (25) of the plurality of bristle tufts, wherein the profile plate comprises a predetermined shape complementary to a desired profile configuration of the bristle tufts; and (iii) applying (230) heat to each of the first ends of the plurality of bristle tufts, via a die plate (400) comprising at least one cavity (410) configured to receive at least one of the plurality of the first ends, at a temperature sufficient to at least partially melt each of the first ends into the cavity.

An oral care implement comprises a head and a handle, the head being repeatedly attachable to and detachable from the handle. The head is made from a non-magnetic and/or non-ferromagnetic material, while the handle is at least partially made from a magnetic and/or ferromagnetic material.

A brush head (10) and a method for manufacturing a welded tuft assembly (20) for a brush head (10). The method includes inserting a bristle tuft (21) into an opening (51) in a retention element (52). A proximal end of the bristle tuft (23) and a proximal side (53) of the retention element are laser welded to at least partially melt the bristle tuft and at least a portion of the proximal side of the retention element together to create a merged proximal end head portion (26) that holds the welded tuft assembly together.

A mould system for producing a tufted body having a curved outer surface, for example one hemispherical half of a spherical toothbrush head, the mould system comprising a mould form having a receptacle and an annular flange circumscribing an open end of the receptacle and at least one slot formed substantially radially in the flange and extending into a sidewall of the receptacle.