A toothbrush includes a handle and a bristle-carrying head part, which are connected to each other by a neck part, the head part having a multiplicity of tufts of bristles consisting of bristles. An anchor is oriented at right angles to the longitudinal axis. Two or more tufts of bristles have a bristle tuft half with bristle ends standing up higher in relation to the bristle ends of the other bristle tuft half.

According to a method or an apparatus for fastening bristles in a bristle carrier (10) without using an anchor a heating (39) is provided in a tool part configured to transport the bristles. After inserting the bristles into anchoring openings (12) in the bristle carrier (10), the anchoring openings are closed by applying pressure.

A feeding device for feeding batches of bristle filaments to a bristle filament cassette includes a vertical magazine and at least one batch of bristle filaments arranged therein. In order to prevent individual bristle filaments from being pressed out of the batch of bristle filaments and to provide an ecologically optimized device, the batch of bristle filaments is held in a reusable and circumferentially enclosed batch carrier. A tufting device with the feeding device of a bristle filament cassette and a transfer device between the bristle filament cassette and the feeding device are provided. A corresponding method for fitting a brush is also provided.

A feeding device for feeding batches of bristle filaments to a bristle filament cassette includes a vertical magazine and at least one batch of bristle filaments arranged therein. In order to prevent individual bristle filaments from being pressed out of the batch of bristle filaments and to provide an ecologically optimized device, the batch of bristle filaments is held in a reusable and circumferentially enclosed batch carrier. A tufting device with the feeding device of a bristle filament cassette and a transfer device between the bristle filament cassette and the feeding device are provided. A corresponding method for fitting a brush is also provided.

A toothbrush includes a handle and a bristle-carrying head part, which are connected to each other by a neck part, the head part having a multiplicity of tufts of bristles consisting of bristles. An anchor is oriented at right angles to the longitudinal axis. Two or more tufts of bristles have a bristle tuft half with bristle ends standing up higher in relation to the bristle ends of the other bristle tuft half.

The present invention provides a brush and a manufacturing method thereof. A brush of the present invention includes: brush hairs; a brush hair part that has a brush coupler to which the brush hairs are attached; a brush body that support an end of the brush coupler; a coupling member that has a first part coupled to the brush body and a second part coupled to the edge of the brush coupler and has a metallic tube; and a fixing member that prevents shaking of the brush coupler between the brush body and the brush coupler, in which the coupling member and the brush body are combined by pressing the portion of the coupling member where the coupling member and the brush body are in contact with each other.

A tuft picker for a brush-making machine for automated production of brushes, such as toothbrushes, which is adapted to remove filaments from a filament container. The tuft picker comprises two parts. Each of the two parts comprises at least one picker eye for taking up a predefined number of loose filaments from the filament container. These picker eyes comprise an opening which can be opened and closed by moving the cover tool from a first position into a second position during one working stroke.

A tuft picker for a tuft-picking device has a working surface having a tuft-picking notch with a depth, a width, and an opening. First and second projections reduce the opening of the notch versus an inner width. At least one top of the first and/or second projection is located off-site the working surface of the tuft picker and inside of the notch. A distance from the at least one top to the working surface of the tuft picker is in the range of from 0.05 mm to 0.5 mm, and an angle between the working surface of the tuft picker and a line of reflection symmetry crossing the at least one top is from 1 to 45.

An environmental-friendly paintbrush without bristle-implanting holes includes a handle, a bristle-implanting brush head, and a metal plate. The bristle-implanting brush head may have one end provided with a bristle material-laying trough, and another end connected with the handle. A plastic block may be placed inside the bristle material-laying trough. Bristle material may be filled in an interstitial space between the plastic block and the bristle-implanting brush head. The plastic block is formed with a metal-laying trough. The metal plate is set inside the metal-laying trough. Two ends of the bristle material-laying trough are formed with metal slots provided inside the brush-implanting brush head. Two ends of the metal plate are slotted into the metal slots. A method of processing an environmental-friendly paintbrush without bristle-implanting holes is also disclosed.

The embodiments of the present disclosure provides a brush manufacturing machine (100) comprising a rotary transportation mechanism (160); a bristle carrier loading station (110); one or more bristle dispensing station (120a-d) comprising a bristle feed mechanism (200), a bristle tuft picker (240), and a bristle plant feeder (250), that plants high-density and short length bristle tufts on a bristle carrier (170) with fine pitch openings; an ultrasonic fusion station (130); a heating station (140); an unloading station (150); and a logic controller system for providing programmed commands, controlling the machine sequence and monitoring the feedback of operating conditions at every station through a network of sensors and actuators.