A method for manufacturing resin particles is provided. The method includes the steps of: dissolving a resin free of poly(lactic-co-glycolic acid) (PLGA) in a good solvent of the resin to prepare a resin solution; and discharging the resin solution from at least one discharge hole having an inner diameter of less than 1,000 μm into a poor solvent of the resin to form resin particles.

Fabrication of functional polymer-based particles by crosslinking UV-curable polymer drops in mid-air and collecting crosslinked particles in a solid container, a liquid suspension, or an air flow. The particles can contain different phases in the form or layered structures that contain one to multiple cores, or structures that are blended with dissolved or emulsified smaller domains. A curing system produces ultraviolet rays that are directed onto the particles in the jet stream from one side. A reflector positioned on other side of the jet stream reflects the ultraviolet rays back onto the particles in the jet stream.

A reactor system for the production and/or treatment of particles in an oscillating process gas stream. The reactor system includes a reactor unit that has an upstream feed unit and a downstream discharge unit and a reactor that includes a multiple burner system that has a combustion chamber, an exhaust gas pipe that follows downstream from the combustion chamber, and a plurality of burners. A part of the burners of the multiple burner systems are suitable for production of the oscillating process gas stream. The burners of the multiple burner system are arranged in the combustion chamber of the reactor unit.

A reactor system for the production and/or treatment of particles in an oscillating process gas stream. The reactor system includes a reactor unit that has an upstream feed unit and a downstream discharge unit and a reactor that includes a multiple burner system that has a combustion chamber, an exhaust gas pipe that follows downstream from the combustion chamber, and a plurality of burners. A part of the burners of the multiple burner systems are suitable for production of the oscillating process gas stream. The burners of the multiple burner system are arranged in the combustion chamber of the reactor unit.

Method of producing prills includes providing a hollow body rotatable about a first axis, the body having a wall rotationally symmetrical around the first axis forming an interior space, the wall including nozzles; providing a second body disposed in the hollow body such that a gap exists between the hollow body and the second body; supplying liquid to the gap; generating jets of liquid from the nozzles radially outward by driving the rotational motion of the hollow body and/or second body around the first axis of rotation using a rotary drive unit; applying a reciprocal pressure excitation on the jets of liquid by moving the hollow body and/or second body along the first axis; and decoupling the rotations of the one of the hollow body and second body and a reciprocating drive-unit.

A reactor system and a method for the production and/or treatment of particles in an oscillating process gas stream. The reactor system includes a reaction unit and a pulsation device. A pulsation that has a pulsation frequency and a pulsation pressure amplitude can be imposed on the process gas by means of the pulsation device. The pulsation device can adapt a pulation frequency and/or pulsation pressure amplitude of the pulsation to one of the inherent resonance frequencies of a resonator.

A reactor system and a method for the production and/or treatment of particles in an oscillating process gas stream. The reactor system includes a reaction unit and a pulsation device. A pulsation that has a pulsation frequency and a pulsation pressure amplitude can be imposed on the process gas by means of the pulsation device. The pulsation device can adapt a pulation frequency and/or pulsation pressure amplitude of the pulsation to one of the inherent resonance frequencies of a resonator.

Systems and methods for preparing and dispersing dry powders are disclosed herein. The system includes a powder feeder, a rotating holder or disc configured to receive an input powder from the powder feeder, and one or more ultrasonic transducers. The ultrasonic transducer is configured to create standing waves, which suspend the input powder within a space above the rotating holder disc for collection and subsequent processing and/or use. Also disclosed herein is an adapter configured to fit existing off-the-shelf powder dispensers that includes an ultrasonic transducer configured to suspend an input powder in midair for collection.

Systems and methods for preparing and dispersing dry powders are disclosed herein. The system includes a powder feeder, a rotating holder or disc configured to receive an input powder from the powder feeder, and one or more ultrasonic transducers. The ultrasonic transducer is configured to create standing waves, which suspend the input powder within a space above the rotating holder disc for collection and subsequent processing and/or use. Also disclosed herein is an adapter configured to fit existing off-the-shelf powder dispensers that includes an ultrasonic transducer configured to suspend an input powder in midair for collection.

Provided is an apparatus for producing solid polymeric microparticles, the apparatus comprising a plurality of liquid droplet generators for forming liquid droplets of a first liquid, and a nozzle for forming a jet of a second liquid, wherein the plurality of liquid droplet generators and the nozzle are arranged relative to each other such that, in use, liquid droplets from the plurality of liquid droplet generators pass through a gas into said jet of second liquid. Also provided is a process for producing solid microparticles, the process comprising: providing a first liquid comprising a solute and a solvent, the solute comprising a biocompatible polymer, the concentration of polymer in the first liquid being at least 10% w/v, ‘w’ being the weight of the polymer and ‘v’ being the volume of the solvent, providing a plurality of liquid droplet generators operable to generate liquid droplets, providing a jet of a second liquid, causing the plurality of liquid droplet generators to form liquid droplets of the first liquid, passing the liquid droplets through a gas to contact the jet of the second liquid so as to cause the solvent to exit the droplets, thus forming solid microparticles, the solubility of the solvent in the second liquid being at least 5 g of solvent per 100 ml of second liquid, the solvent being substantially miscible with the second liquid.