The machinery and methods disclosed herein are based on the use of a specialized extruder configured to continuously convey and plasticize/moltenize selected lignocellulosic biomass and/or waste plastic materials into a novel variable volume tubular reactor, wherein the plasticized/moltenized material undergoes reaction with circumferentially injected supercritical water—thereby yielding valuable simple sugar solutions and/or liquid hydrocarbon mixtures (e.g., “neodiesel”), both of which are key chemical commodity products. The reaction time may be adjusted by changing the reactor volume. The machinery includes four zones: (1) a feedstock conveyance and plasticization/moltenization zone; (2) a steam generation and manifold distribution zone; (3) a central supercritical water reaction zone; and (4) a pressure let-down and reaction product separation zone. The machinery and methods minimize water usage—thereby enabling the economic utilization of abundant biomass and waste plastics as viable renewable feedstocks for subsequent conversion into alternative liquid transportation fuels and valuable green-chemical products.

Provided is a method of manufacturing a silica aerogel blanket, and an apparatus for manufacturing a silica aerogel blanket used in the method. The method includes: (1) drying a silica hydrogel through a supercritical drying process using a supercritical extractor; (2) separating an extract discharged from the supercritical extractor into a gaseous phase including CO.sub.2 and a liquid phase including a solvent through a separator to discharge the gaseous phase and the liquid phase; and (3) condensing the gaseous phase including CO.sub.2 discharged from the separator in a condenser, wherein the separation in the separator is performed under the condition of a pressure of 60 bar to 90 bar, and the gaseous phase including CO.sub.2 discharged from the separator is condensed in the condenser so that the gaseous phase has a temperature of 10° C. or higher and a pressure of 60 bar to 90 bar.

The invention discloses a method for producing bio-fuel (BF) from a high-viscosity biomass using thermo-chemical conversion of the biomass in a production line (10) with pumping means (PM), heating means (HM) and cooling means (CM). The method has the steps of 1) operating the pumping means, the heating means and the cooling means so that the production line is under supercritical fluid conditions (SCF) to induce biomass conversion in a conversion zone (CZ) within the production line, and 2) operating the pumping means so that at least part of the production line is in an oscillatory flow (OF) mode. The invention is advantageous for providing an improved method for producing biofuel from a high-viscosity biomass. This is performed by an advantageous combination of two operating modes: supercritical fluid (SCF) conditions and oscillatory flow (OF).

The present invention relates to a combination of components suitable to break down liquid fuels into short chain molecules and gaseous states of matter by heating and pressurizing the combustible/flammable liquids to the point where they phase change into a supercritical fluid, then releasing some fluid as needed into a vapor accumulation tank that has a lower pressure. This subsequent drop in pressure phase changes the fluid from a supercritical state into a consistent and safe gaseous state. From there, the fuel can be delivered to the engine via direct injectors, gaseous fuel carburetors, or a regulating valve such as a needle valve. Because gaseous fuels readily homogenize with intake air and oxidizers, the present invention allows any engine to cleanly, reliably, and consistent use any fuel without adjustment. This allows any engine to run off any combustible liquid, in effect creating the ultimate multifuel system.

A high-efficiency, low-energy consumption and environmental-friendly recycling technology for PETE plastic waste is disclosed. The degradation of PETE plastic waste includes a method for attacking the —O— ester linkage in the repeat unit of PETE plastic with water in saturated pressure and CO.sub.2 in supercritical (Sc) conditions.

Embodiments of the disclosure provide a method and system for upgrading heavy hydrocarbons. A heavy hydrocarbon feed and a non-saline water feed are introduced to a first stage reactor. The first stage reactor is operated under supercritical water conditions to produce an effluent stream. The effluent stream and a saline water feed are combined to produce a mixed stream, where the saline water feed includes an alkali or alkaline earth metal compound. The mixed stream is introduced to a second stage reactor. The second stage reactor is operated under supercritical water conditions to produce a product stream including upgrading hydrocarbons. The second stage reactor is operated at a temperature less than that of the first stage reactor.

The invention discloses a method for producing bio-fuel (BF) from a high-viscosity biomass using thermo-chemical conversion of the biomass in a production line (10) with pumping means (PM), heating means (HM) and cooling means (CM). The method has the steps of 1) operating the pumping means, the heating means and the cooling means so that the production line is under supercritical fluid conditions (SCF) to induce biomass conversion in a conversion zone (CZ) within the production line, and 2) operating the pumping means so that at least part of the production line is in an oscillatory flow (OF) mode. The invention is advantageous for providing an improved method for producing biofuel from a high-viscosity biomass. This is performed by an advantageous combination of two operating modes: supercritical fluid (SCF) conditions and oscillatory flow (OF).

Apparatuses and methods of use are provided for a lobular catalyst for use in processes featuring water at high pressures and high temperatures, including in supercritical or near supercritical water conditions. The lobular catalyst structure features a shaped, plate-like structure extending along the reactor length with a high surface area. The lobular catalyst structure is fixed in place and mounted within a high temperature and high pressure reactor. The catalyst includes a catalytically active component, which can be a transition metal. The catalyst can be used in high pressure and high temperature processes, including in supercritical or near supercritical water processes, to improve heavy oil upgrading and hydrocarbon conversion in chemical processes.

The invention relates to a reactor 1 for supercritical hydrothermal gasification of aqueous multicomponent mixtures in the absence of oxygen. It is also an object of the invention to provide a system for operating the reactor 1, a method for operating the reactor 1, and the use of the reactor 1. The reactor 1 according to the invention is compatible with many existing systems, is compact, can be provided on a turnkey basis, and can be manufactured and operated at low cost. The reactor 1 according to the invention thus enables, for the first time, a diverse commercial use of hydrothermal gasification of biomass, sewage sludge and other organic wastes in supercritical water.

Provided by the inventive concept are aerogel foams as solid materials including hierarchical porosity created by a foam-like structure embedded in the skeletal framework of a regular aerogel, methods of preparing the same without the presence and/or use of added chemical foaming agents, prefabricated templates, supercritical fluids and/or sacrificial chemicals, and methods of using the same.