B01J6/008

Process and system for depolymerizing plastic

A continuous flow process and system for depolymerizing plastic. A heterogeneous mixture of solid plastic particles, a solvent, and a catalyst are pumped continuously through a heating zone at a flow rate resulting in a particle speed sufficient to keep the plastic particles in suspension. The heterogeneous mixture is heated in the heating zone and maintained in a hold zone to complete depolymerization of the mixture into a homogeneous solution containing a liquefied reaction product. The homogeneous solution is cooled to solidify and precipitate a solid reaction product. The solid reaction product is separated from the solvent to be recycled. Contaminants are removed from the solvent, and the solvent is recirculated for use as a constituent of the heterogeneous mixture.

Process for converting plastic feed containing polypropylene to aromatics
11680209 · 2023-06-20 · ·

A process is provided for utilizing polypropylene-containing waste plastic. The process provides pyrolyzing a plastic feed in a pyrolysis reactor to obtain a pyrolysis effluent stream. The process further provides passing the pyrolysis effluent stream to a distillation column to obtain a C.sub.9 hydrocarbons rich stream which is also dimethylheptenes rich and then passing the C.sub.9 hydrocarbons rich stream to a reforming unit to provide a reformate stream. The process further provides passing the reformate stream to a transalkylation unit to provide a mixed-xylenes stream.

System and method for removal of carbon from carbon dioxide

Disclosed is a system and method related to removal of carbon from carbon dioxide via the use of plasma arc heating techniques. The method involves generating C atoms and H atoms from C.sub.xH.sub.y. The method involves generating graphite and H.sub.2 from the C atoms and H atoms, and extracting the graphite. The method involves quenching the H.sub.2 with C.sub.xH.sub.y. The method involves receiving, at a generator, the quenched the H.sub.2 and C.sub.xH.sub.y and generating electricity. The method involves generating a concentrated stream of H.sub.2 from the quenched H.sub.2 and C.sub.xH.sub.y. The method involves receiving CO.sub.2 and the concentrated stream of H.sub.2 and generating C, O, and H atoms. The method involves receiving the C, O, and H atoms and generating graphite, wherein the graphite is extracted. In the hydrocarbon C.sub.xH.sub.y: x is an integer 1, 2, 3, . . . , and y=2x+2.

Method and apparatus for processing of materials using high-temperature torch

A method and apparatus for reforming carbonaceous material into syngas containing hydrogen and CO gases is disclosed. In one embodiment, a hydrogen rich torch reactor is provided for defining a reaction zone proximate to torch flame. One input of the reactor receives input material to be processed. Further inputs may be provided, such as for example to introduce steam and/or gases such as methane, oxygen, hydrogen, or the like.

Combined reforming apparatus

A combined reforming apparatus is provided. The combined reforming apparatus includes a body, a first catalyst tube disposed inside the body and reacting at a first temperature to reform hydrocarbons (C.sub.xH.sub.y) having two or more carbon atoms into methane (CH.sub.4), a second catalyst tube disposed inside the body, connected to the first catalyst tube, and reacting at a second temperature higher than the first temperature to reform methane (CH.sub.4) into synthesis gas comprising hydrogen (H.sub.2) and carbon monoxide (CO), and a combustion unit configured to supply heat to the first and second catalyst tubes.

Thermal cracking system
11813601 · 2023-11-14 · ·

A thermal cracking system includes a thermal cracking treatment unit whose technical features allow a regenerated oil or a regenerated auxiliary gas to be extracted for use as a combustible material in the combustion process of the thermal cracking treatment unit, thereby contributing substantially to recycling and reuse in order to achieve sustainable development of the environment effectively.

System and method for converting polymer containing materials into high surface solid, liquid and gaseous products
20230364571 · 2023-11-16 ·

A reactor for converting polymer containing materials, such as rubber, including tire rubber, or pyrolyzed rubber, including pyrolyzed tires, or plastic, including pyrolyzed plastic, into output products includes a feed section, a central heating-zone section having a first processing zone configured to heat the material to a first temperature and a second processing zone configured to maintain the material at the first temperature, a discharge section, means for withdrawal of vaporized short-chain hydrocarbon compounds being formed, at least one water steam injector configured to introduce water steam into the interior of the second processing zone and positioned at the bottom of the second processing zone, or at least one CO2 gas injector configured to introduce CO2 gas into the interior of the second processing zone and positioned at the bottom of the second processing zone, or both, and heating means for heating the material. The reactor can include at least one more reactor thereby forming a modular system having a battery of side-by-side positioned reactors.

MICROWAVE-ASSISTED PYROLYSIS SYSTEM AND METHOD THEREOF

The present invention generally relates to a microwave-assisted pyrolysis system comprised of a microwave chamber body (102); a black carbon platform (104) disposed inside the microwave chamber body for irradiating microwave radiation and absorbing microwave energy; a quartz microwave reactor (106) placed on the black carbon platform for receiving chemical precursor(s) and applying microwave irradiation for absorption of microwave energy thereby heating the black carbon platform for microwave-assisted pyrolysis of the received chemical precursor(s); a cooling unit (108) employed for regulating and maintaining a user-defined temperature level upon detecting the temperature inside the microwave reactor using a temperature sensor (110), if the temperature exceeds the optimum level, wherein the optimum temperature is defined on the type of precursors undergoing pyrolysis; and wherein if the heating temperature is raised extremely high, the cooling unit inside the microwave machine gets activated to bring down the temperature to the user-defined level.

PROCESSES AND SYSTEMS FOR PRODUCING BIOCOKE IN A KINETIC INTERFACE REACTOR, AND BIOCOKE PRODUCED THEREFROM
20230323229 · 2023-10-12 ·

A process for producing biocoke is provided, comprising: providing a heated biogas stream comprising carbon-containing vapors; providing a kinetic interface media, in solid form; introducing the kinetic interface media and the heated biogas stream to a kinetic interface reactor, operated to convert at least some of the carbon-containing vapors to biocoke; removing the solid biocoke-containing kinetic interface media from the kinetic interface reactor; and recovering the solid biocoke-containing kinetic interface media. Other variations provide a process for producing biocoke, comprising: providing a bioliquid stream comprising carbon-containing liquids; providing a kinetic interface media, in solid form; introducing the kinetic interface media and the bioliquid stream to a kinetic interface reactor, operated to convert at least some of the carbon-containing liquids to biocoke; removing the solid biocoke-containing kinetic interface media from the kinetic interface reactor; and recovering the solid biocoke-containing kinetic interface media. Many embodiments are described.

PRODUCTION OF AROMATICS AND ETHANOL BY PYROLYSIS, REVERSE WATER-GAS SHIFT REACTION, AND FERMENTATION

Device and process for the conversion of a feedstock of aromatic compounds, in which the feedstock is treated notably by means of a fractionation train (4-7), a xylene separation unit (10) and an isomerization unit (11), and in which a pyrolysis unit (13) treats a second hydrocarbon feedstock, produces a pyrolysis effluent feeding the feedstock, and produces a pyrolysis gas comprising CO, CO.sub.2 and H.sub.2; a reverse water gas shift RWGS reaction section (50) treats the pyrolysis gas and produces an RWGS gas enriched in CO and in water; a fermentation reaction section (52) treats the RWGS gas enriched in CO and in water, and produces ethanol.