According to this disclosure, there is provided a pyrolysis reaction system and a direct non-oxidative methane coupling process using the same by which it is possible to reach the selectivity for good C.sub.≤10 hydrocarbons and at the same time to inhibit coke from being generated while a good methane conversion is maintained during direct conversion of methane into C.sub.2+ hydrocarbons through non-oxidative pyrolysis.

Mechanical stirred bed reactors that incorporate a screen are described. Methods of using such reactors to process perfluoropolymers to form perfluorinated olefin monomers are also described. The reactors and methods may be used to upcycle filled perfluorinated materials.

A production system includes a first reaction chamber and a second reaction chamber. The first reaction chamber is configured to receive a first hydrocarbon stream therein through an input port and to form carbon seeds and hydrogen gas therein via hydrocarbon pyrolysis of the first hydrocarbon stream. The second reaction chamber includes a first input port and a second input port. The second reaction chamber is configured to receive the carbon seeds through the first input port and a second hydrocarbon stream through the second input port, and to form carbon product elements and additional hydrogen gas in the second reaction chamber via hydrocarbon pyrolysis of the second hydrocarbon stream. The carbon product elements represent the carbon seeds with additional carbon structure grown on the carbon seeds.

A multi-stage decomposition reactor and method for thermochemical decomposition (pyrolysis, cracking, direct decomposition) of a hydrocarbon feedstock of various compositions that may include mixtures. The feedstock in a supply flow passing through a heating stage is activated by raising its temperature to a decomposition temperature, dependent on the nature of the feedstock. The physical length of the heating stage and a velocity of flow once activated are tuned such that a heating residence time of the flow is shorter than an average decomposition onset time at the decomposition temperature (e.g., before 1% or more feedstock decomposition). The heating stage is followed by a decomposition stage that supports a decomposition residence time that is longer than the average decomposition onset time. A molten material can be present in the decomposition stage that can be rotated to facilitate mopping up of carbon depositions.

A combined reforming apparatus is provided. The combined reforming apparatus includes a body, a first catalyst tube disposed inside the body and reacting at a first temperature to reform hydrocarbons (C.sub.xH.sub.y) having two or more carbon atoms into methane (CH.sub.4), a second catalyst tube disposed inside the body, connected to the first catalyst tube, and reacting at a second temperature higher than the first temperature to reform methane (CH.sub.4) into synthesis gas comprising hydrogen (H.sub.2) and carbon monoxide (CO), and a combustion unit configured to supply heat to the first and second catalyst tubes.

One or more reactants are flowed into thermal contact with a heating element in a reactor for a first time period. During a first part of a heating cycle, the one or more reactants are provided with a first temperature by heating with the heating element, such that one or more thermochemical reactions is initiated. The one or more thermochemical reactions includes pyrolysis, thermolysis, synthesis, hydrogenation, dehydrogenation, hydrogenolysis, or any combination thereof. The first heating element operates by Joule heating and has a porous construction that allows gas to flow therethrough. During a second part of the heating cycle, the one or more reactants are provided with a second temperature less than the first temperature, for example, by de-energizing the heating element. A duration of the first time period is equal to or greater than a duration of the heating cycle, which is less than five seconds.

A method of using a feedstock gas reactor is described. A hydrocarbon, such as methane, is chemical decomposed in the feedstock gas reactor using heat of combustion generated from the combustion of a combustible gas. A mixed product stream is extracted from the feedstock gas reactor. The mixed product stream comprises hydrogen, carbon, and water. At least a portion of the one or more combustion product gases are vented from the combustion chamber. At least some of the carbon is activated using the vented one or more combustion product gases. At least some of the activated carbon is recycled to the feedstock gas reactor.

A system for producing catalytically treated pyrolytic vapor.The system comprises a pyrolysis reactor (100) configured to produce pyrolytic vapor and a catalytic reactor (200) limiting abed area (B) into which a fluidized catalyst bed is configured to form in use. The catalytic reactor (200) comprises a static mixer (300) configured to spread the particulate catalyst within the bed area (B). Thus, the catalytic reactor (200) is configured to produce a mixture of the particulate catalyst and the catalytically treated pyrolytic vapor from the pyrolytic vapor. A method for producing catalytically treated pyrolytic vapor. The method comprises producing pyrolytic vapor and allowing at least a clean part of the pyrolytic vapor to chemically react in the presence of the particulate catalyst to produce a mixture of the particulate catalyst and catalytically treated pyrolytic vapor. The method comprises mixing, in the bed area, the pyrolytic vapor and the particulate catalyst with a static mixer.

Systems and processes for dehydrogenating one or more alkanes using electrically heated dehydrogenation reactors. The source of electric energy or power can be a power grid, solar panel, windmill, hydropower, nuclear power, fuel cell, gas turbines, steam turbines, portable generator or the like. The systems and processes provided herein result in a simpler dehydrogenation process which is particularly beneficial at a small scale and at remote locations, including the well site.

The present disclosure belongs to the technical field of clean and efficient mining of deep unconventional or conventional resources, and discloses a pilot-scale supercritical water oxidation oil and hydrogen production system capable of realizing long-distance multi-stage heating of organic rock. The system comprises a supercritical water generator, a supercritical water pyrolysis reaction system for organic rock, an oxygen injection system and an oil-gas condensation and collection system, wherein the supercritical water generator mainly comprises a water injection system, a front-section preheating reaction system, a second-stage heating system and a third-stage heating system. The reaction system can carry out a pilot-scale simulation process of supercritical water pyrolysis for organic rock, a multi-stage heating function is realized, the maximum reaction distance is 8 m or more, and the release characteristics of oil-gas products under different reaction distances are explained. Meanwhile, the parameters of high-temperature residual carbon oxygenation hydrogen production are obtained, and the supercritical water oxidation oil and hydrogen production process of long-distance multi-stage heating of organic rock is completely simulated.