B01J8/18

EXTERNAL LOOP SLURRY REACTOR
20230062956 · 2023-03-02 ·

The present invention discloses an external loop slurry reactor, comprising a gas-liquid integrated distributor, a riser, a degassing zone, a solid-liquid separation circulation unit, and a storage tank. When the reactor works, reactants are injected into the riser through the gas-liquid integrated distributor; the slurry mixes and flows upwards to the degassing zone at the top for gas removal, and a large number of bubbles are removed. The slurry with catalyst particles then enters a downcomer and flows downwards. The slurry flows into a first-stage hydrocyclone and a multi-stage hydrocyclone in sequence for solid-liquid separation. The diameter of the first-stage hydrocyclone is larger than that of the multi-stage hydrocyclone. The separated solid particles flow back into the riser to continue to participate in the reaction.

A Process For Producing Lower Olefins From Oxygenates

A process for producing lower olefins from oxygenates includes the steps of contacting a feedstock comprising oxygenates with molecular sieve catalyst in fluidized bed reaction zone under effective conditions, to produce product including ethylene and/or propylene;

the effective conditions include that in the fluidized bed reaction zone, the weights of catalysts having various carbon deposition amounts are controlled, calculated as the weight of the molecular sieve in the catalysts, to have the following proportions based on the total weight of the catalysts in the fluidized bed reaction zone:

the proportion of the weight of the catalyst having a coke deposition amount of less than 3 wt % is 1-20 wt %;

the catalyst having a coke deposition amount of from 3 wt % to less than 5 wt % represents 10 to 70 wt %;

the catalyst having a coke deposition amount from 5 wt % to 10 wt % represents 10 to 88 wt %.

System for producing hydrocarbons by high-temperature Fischer-Tropsch synthesis

A system for producing a hydrocarbon by high-temperature Fischer-Tropsch synthesis is described. The system includes a Fischer-Tropsch synthesis unit, a reaction water separation unit, and a catalyst reduction unit. The catalyst reduction unit uses a gas containing the tail gas of the synthesis unit as a reducing gas and a small amount of synthesis gas for adjusting the hydrogen to carbon ratio, to react with the Fischer-Tropsch synthesis catalyst. After the reduction reaction, the reacted gas is cooled to room temperature, and enters a gas-liquid separator to obtain a gas phase and a liquid phase. The gas phase flows to a cryogenic separation unit to recover gaseous hydrocarbons. The liquid phase is separated into reaction water and Fischer-Tropsch oil products. The reduced catalyst is sent to the Fischer-Tropsch synthesis unit.

Universal feeder with clamshell transfer screw

Exemplary apparatus or method implementations for a universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe permitting access to the feed screw and pipe interior for inspection, maintenance and/or cleaning during production, without disassembly or screw removal. The clamshell screw feeder pipe provides access to the screw by opening or removing the multi-section top portion of the clamshell pipe. The top pipe section is bolted and or hinges to the bottom portion of the clamshell pipe. The number of segmented multiple clamshell top sections depends on the length of the screw. One or more clamshell top sections may be configured with an inspection port. The universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe transfers feedstock feed from one or more feed vessels to one or more reactor vessel.

Process and apparatus for introducing catalyst precursor into slurry hydrocracking reactor

A SHC apparatus and process comprise a catalyst precursor reactor for providing a catalyst precursor stream in downstream communication with a source of molybdenum, a SHC feed line for providing a heavy hydrocarbon feed stream in downstream communication with a heater, and a SHC reactor in downstream communication with the SHC feed line and with the catalyst precursor reactor. A process for SHC, the process comprising preparing a catalyst precursor stream comprising molybdenum in a catalyst precursor reactor, mixing the catalyst precursor stream with a heavy hydrocarbon stream to provide a catalyst precursor concentrate stream, heating a hydrocracking hydrocarbon feed stream in a heater to provide a heated hydrocracking feed stream, mixing the catalyst precursor concentrate stream with the heated hydrocarbon stream to provide a SHC feed stream, and reacting the SHC feed stream in a SHC reactor.

Multiple Reactor and Multiple Zone Polyolefin Polymerization

Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.

Hydrogen Production and Carbon Sequestration via High Temperature Cracking of Natural Gas In An Inductively Heated Fluidized Carbon Particle Bed
20230159326 · 2023-05-25 · ·

Embodiments of the invention relate to systems and methods for cracking hydrocarbons into hydrogen gas and carbon using heating of a fluidized bed. The systems and methods utilize electrically conductive carbon or graphite particles as a fluidized bed material for heating hydrocarbon feedstock to at least a pyrolysis temperature. The electrically conductive carbon, graphite, or other particles may be heated by electrically powered sources that include induction heating, microwave heating, millimeter wave heating, joule heating and/or plasma heating. Combustion heating may also be employed in varying amounts with varying combinations of electrically powered heating sources.

FLUIDIZED BED REACTOR AND METHOD FOR OPERATING THE FLUIDIZED BED REACTOR

The present invention relates to a fluidized bed reactor comprising a reaction chamber for particulate matter, the reaction chamber having at least one particulate matter inlet (3) for the particulate matter and at least one primary particulate matter outlet for the particulate matter, and a fluidizing grate having multiple openings for an operating fluid to fluidize particulate matter above the fluidizing grate.

Stator-rotor vortex chamber for mass and/or heat transfer processes

A device for bringing a target medium into contact with a carrier fluid comprises a chamber comprising a circumferential wall, a bottom wall and a top wall forming an enclosure for containing the target medium while contacting the carrier fluid, the chamber being substantially rotationally symmetric with respect to an axis of symmetry and adapted for remaining mechanically static in operation of the device. The device comprises a fluid inlet for injecting the carrier fluid into the chamber in a substantially tangential direction with respect to an inner surface of the circumferential wall, and an outlet. The device comprises a fluid distributor in the chamber for enabling the injected carrier fluid to pass through the distributor in a substantially inward radial direction, the distributor being substantially rotationally symmetric and adapted for rotating around the axis when driven by a transfer of momentum between the injected carrier fluid and the distributor.

METHODS AND SYSTEMS FOR ENHANCING PROCESSING OF HYDROCARBONS IN A FLUID CATALYTIC CRACKING UNIT USING A RENEWABLE ADDITIVE
20230113140 · 2023-04-13 ·

Systems and methods for enhancing the processing of hydrocarbons in a FCC unit by introduction of the coked FCC catalyst from the FCC reactor and a renewable feedstock to the FCC regenerator to facilitate regeneration of the coked FCC catalyst. The renewable feedstock can contain biomass-derived pyrolysis oil. The biomass-derived pyrolysis oil and coke from the coked FCC catalyst are oxidized by oxygen to provide a regenerated catalyst that is recycled to the FCC reactor.