A process for producing nitric acid by the Ostwald process involves reacting ammonia with atmospheric oxygen as primary air to afford a NOx-containing gas stream in an ammonia oxidation reactor at a first pressure and absorbing the NOx-containing gas stream in water in an absorption apparatus at a higher, second pressure. Nitric acid is bleached with bleach air as secondary air at approximately the first pressure. The secondary air is brought to an operating pressure of the bleaching operation via a separate secondary air compressor or compressor stage. The separate secondary air compressor is independent of the compressor that brings the primary air to the first pressure. Compression to the second higher pressure at which the absorption of the NOx gases is performed in the absorption apparatus is provided only downstream of the bleaching operation.

A processing facility is provided that includes a feedstock separation system configured to separate a feed stream into a lights stream and a heavies stream, a hydrogen production system configured to produce hydrogen and carbon dioxide from the lights stream, and a carbon dioxide conversion system configured to produce synthetic hydrocarbons from the carbon dioxide. The processing facility includes a hydroprocessing system configured to process the heavies stream.

Disclosed herein is a modular process plant structural system which includes numerous modules, all ISO-certified under ISO 1496 and capable of holding within the entire module at least one chemical (or non-chemical) production plant piece of equipment, capable of individually being shipped or transported. The modules can be stacked vertically, horizontally, or mixed (both vertical and horizontal arrangement). The modules are pre-fabricated offsite, built with the desired equipment within the module, pre-plumbed with piping, instrumentation, and electrical wiring, and then the multiple modules are shipped multimodally as ISO 1496 containers to the desired location and assembled to form a plant. Generally, two or more modules are connected together to form a complete plant. The plant can be of any type, e.g., chemical, mechanical/production, thermal, and the like, or of any size, e.g., production, small, micro, or pilot plant scale. When no longer needed, the plant may be disassembled and reused at another site or facility.

An oxidation catalyst for the oxidation of styrene to benzaldehyde and acetophenone, the oxidation catalyst comprising: a porous support; and an active phase comprising an oxygen activation metal comprising cobalt (Co), manganese (Mn), iron (Fe), molybdenum (Mo), or a combination thereof. A method of forming the oxidation catalyst, a method of forming an oxidation product comprising benzaldehyde and acetophenone by contacting the oxidation catalyst with styrene and air in an oxidation reactor, and a system and method for reducing the fouling in a process for the production of styrene by introducing an additive stream comprising at least a portion of the oxidation product into a stream comprising styrene and byproduct divinyl benzene (DVB) are also disclosed.

Disclosed is a method for the integrated production of two different urea products. One is an aqueous urea solution suitable for use in NOx abatement (generally indicated as Diesel Exhaust Fluid DEF). The other is a solution used as a fertilizer, viz. Urea Ammonium Nitrate (UAN). The production of DEF and UAN are integrated as follows: ammonia recovered from the production of urea is used as a feed to the production of ammonium nitrate. At least part of an aqueous urea stream from urea production, is mixed with ammonium nitrate so as to obtain UAN.

Disclosed is a method for the integrated production of two different urea products. One is an aqueous urea solution suitable for use in NOx abatement (generally indicated as Diesel Exhaust Fluid—DEF). The other is a solution used as a fertilizer, viz. Urea Ammonium Nitrate (UAN). The production of DEF and UAN are integrated as follows: ammonia recovered from the production of urea is used as a feed to the production of ammonium nitrate. At least part of an aqueous urea stream from urea prodution, is mixed with ammonium nitrate so as to obtain UAN.

The invention relates to a process for producing methanol and to a plant for producing methanol. A first fresh gas suitable for production of methanol is precompressed by a first compressor stage to obtain a second fresh gas. The second fresh gas is merged with a recycle gas stream and further compressed to synthesis pressure in a second compressor stage. Catalytic conversion of the thus obtained synthesis gas stream in a plurality of serially arranged reactor stages with intermediate condensation and separation of the crude methanol reduces the recycle gas amount in the synthesis circuit to such an extent that recycle gas may be directly recycled to the second fresh gas stream, thus ensuring that no recycle gas compressor stage is required and that the total compressor power may be reduced.

An oxidation catalyst for the oxidation of styrene to benzaldehyde and acetophenone, the oxidation catalyst comprising: a porous support; and an active phase comprising an oxygen activation metal comprising cobalt (Co), manganese (Mn), iron (Fe), molybdenum (Mo), or a combination thereof. A method of forming the oxidation catalyst, a method of forming an oxidation product comprising benzaldehyde and acetophenone by contacting the oxidation catalyst with styrene and air in an oxidation reactor, and a system and method for reducing the fouling in a process for the production of styrene by introducing an additive stream comprising at least a portion of the oxidation product into a stream comprising styrene and byproduct divinyl benzene (DVB) are also disclosed.

A processing facility is provided that includes a feedstock separation system configured to separate a feed stream into a lights stream and a heavies stream, a hydrogen production system configured to produce hydrogen and carbon dioxide from the lights stream, and a carbon dioxide conversion system configured to produce synthetic hydrocarbons from the carbon dioxide. The processing facility includes a hydroprocessing system configured to process the heavies stream.

An olefin and methanol co-production plant for co-production of an olefin and methanol from a source gas containing methane includes: an olefin production unit for producing the olefin; and a methanol production unit for producing methanol from a carbon oxide gas in the olefin production unit. The olefin production unit includes a partial oxidative coupling device for producing the olefin by partial oxidative coupling reaction of methane contained in the source gas. The methanol production unit includes a reforming device for producing hydrogen by reforming reaction of methane, and a methanol production device for producing methanol by reaction with hydrogen produced by the reforming device. At least one of the reforming device or the methanol production device is configured to perform reaction using the carbon oxide gas in the olefin production unit.