The present invention relates to a method for producing a multilayer coating on a metallic substrate, comprising, in the given order, (1) producing a polyvinyl chloride plastisol layer on the metallic substrate, comprising the application of a polyvinyl chloride plastisol material to the metallic substrate, (2) producing a thermosetting and/or thermoplastic topcoat layer directly on the polyvinyl chloride plastisol layer, comprising the application of a thermosetting and/or thermoplastic coating material directly to the polyvinyl chloride plastisol layer, wherein both the polyvinyl chloride plastisol material and the thermosetting and/or thermoplastic coating material comprise a layered double hydroxide.

A surface-treating agent including () a compound represented by the following formula (1) or formula (2) and () a perfluoropolyether group-containing silane compound having an OCF.sub.2 unit:

##STR00001##

In a dipping process using thermoplastic rubber (TPR), an object is dipped into melted TPR, removed, and dried in order to provide a TPR coating over the object. The underlying object may be colored with a pattern or illustration and dipped into transparent TPR, or a dyed TPR may be used to provide color to the object. An exemplary use is the manufacturing of pet toys with a TPR coating. However, the process is suitable for use with a variety of materials in a variety of applications, such as providing an insulating coating for wires, a grip for writing utensils, or any other application in which a TPR coating would be useful.

Improved silica-based matting agents are disclosed. The matting agents are useful in waterborne coatings composition to provide exceptional properties to a wood based substrate. Films resulting from the silica-based matting agents on a wood substrate unexpectedly provide improved chemical resistance and/or film clarity to the surface of the wood substrate. Methods of making and using the matting agents are also disclosed.

Disclosed are an entrained polymer or an entrained polymer composition, and a method for forming and adhering an entrained polymer structure to a substrate using the entrained polymer or an entrained polymer composition. The method includes providing a substrate configured to receive application of a molten entrained polymer. A particulate entrained polymer in molten form is applied in a predetermined shape, to a surface of the substrate, to form a solidified entrained polymer structure on the substrate. The entrained polymer includes a monolithic material formed of at least a base polymer and a particulate active agent. The surface of the substrate is compatible with the molten entrained polymer so as to thermally bond with it. In this way, the entrained polymer bonds to the substrate and solidifies upon sufficient cooling of the entrained polymer.

A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt. The speed at which the wheel is indexed is coordinated with the speed of the asphalt coated strip so that granules and strip are moving at about the same forward speed or at a preselected ratio of speeds when the granules fall onto the strip. Well defined patterns of granules are possible at high production rates.

A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt. The speed at which the wheel is indexed is coordinated with the speed of the asphalt coated strip so that granules and strip are moving at about the same forward speed or at a preselected ratio of speeds when the granules fall onto the strip. Well defined patterns of granules are possible at high production rates.

The present invention provides porous polymer coatings having adhesive and air flow resistive properties. The porous polymer coating comprises a polymeric foam having a void fraction of greater than about 15% and an air permeability greater than 3 cubic feet per minute per square foot as measured based on ASTM D737-04, wherein the polymeric foam comprises a clay and/or pigment optionally having an aspect ratio of about 2:1, 5:1, or 10:1 to about 20:1, 50:1, or 100:1. In some embodiments, the porous polymer coating comprises a chlorinated polymer and a fluorochemical.

A method of making pigments, such as special effect pigment includes forming a first slurry including a substrate, a polymer precursor, and a radical initiator; forming a solution including an emulsifier; and combining the first slurry and the solution so that the substrate is encapsulated by a first coating. Special effect pigments formed by the method are also disclosed.

The present invention provides an air exhaust or air-and-smoke exhaust pipe for a clean room and a manufacturing method thereof. The air exhaust or air-and-smoke exhaust pipe is a pipe that satisfies FM4922, FM4910, or another equivalent standard and that is used for exhausting nonflammable chemical gas and corrosive vapor or nonflammable chemical gas, corrosive vapor and smoke in fire. The manufacturing method for the air exhaust or air-and-smoke exhaust pipe is: coating an inner part of a pre-manufactured metal pipe with a liquid coating that can be initially dried at normal temperature or low temperature to obtain an inner coating pipe; and baking the inner coating pipe at a temperature not exceeding 250 C. after the coating is initially dried, thus the coating is completely dried to obtain a finished product.