Patent classifications
B21B37/16
ROLLING CONTROL METHOD FOR METAL STRIP, ROLLING CONTROL APPARATUS, AND MANUFACTURING METHOD FOR ROLLED METAL STRIP
A provisional elongation strain difference distribution Δε(x) of a metal strip during rolling is found under conditions in which out-of-plane deformation of the metal strip is restrained. A critical buckling strain difference distribution Δε.sub.cr(x) is found based on the provisional elongation strain difference distribution Δε(x), a strip thickness and strip width of the metal strip, and tension acting on the metal strip at exit from a rolling mill. In cases in which the provisional elongation strain difference distribution Δε(x) exceeds the critical buckling strain difference distribution Δε.sub.cr(x), the difference between the provisional elongation strain difference distribution Δε(x) and the critical buckling strain difference distribution Δε.sub.cr(x) is found, and this difference is added to the provisional elongation strain difference distribution Δε(x) to find a true elongation strain difference distribution Δε′(x). Rolling conditions are set based on the true elongation strain difference distribution Δε′(x), and the metal strip is rolled, thereby controlling the profile of the metal strip.
METHOD AND APPARATUS FOR CONTROLLING METAL STRIP PROFILE DURING ROLLING WITH DIRECT MEASUREMENT OF PROCESS PARAMETERS
A rolling mill control system and method includes use of sensors located between rolling mill stands to directly measure metal sheet or plate flatness, thickness profile, position, and the camber of the rolls in the mill. A feedback loop control system adjusts or adapts rolling mill control mechanisms to control the rolling process.
METHOD FOR CALCULATING PLATE THICKNESS SCHEDULE FOR TANDEM ROLLING MACHINE AND ROLLING PLANT
A plate thickness schedule calculation method includes a plurality of steps. One step acquires a rolling model expression including a roll force model or a motor power model. Another step determines whether or not a parameter restriction has occurred that restricts at least one parameter of roll force, motor power and a reduction rate in each rolling stand. Further another step is to select a first derived function when no parameter restriction occurs and to select a second derived function when the parameter restriction has occurred in accordance with a result of the determination for each rolling stand. Still another step modifies each delivery side plate thickness in each rolling stand using a matrix including the one derived function selected from the first derived function and the second derived function in accordance with the result of the determination.
METHOD FOR CALCULATING PLATE THICKNESS SCHEDULE FOR TANDEM ROLLING MACHINE AND ROLLING PLANT
A plate thickness schedule calculation method includes a plurality of steps. One step acquires a rolling model expression including a roll force model or a motor power model. Another step determines whether or not a parameter restriction has occurred that restricts at least one parameter of roll force, motor power and a reduction rate in each rolling stand. Further another step is to select a first derived function when no parameter restriction occurs and to select a second derived function when the parameter restriction has occurred in accordance with a result of the determination for each rolling stand. Still another step modifies each delivery side plate thickness in each rolling stand using a matrix including the one derived function selected from the first derived function and the second derived function in accordance with the result of the determination.
METHOD FOR PRODUCING A METAL WORKPIECE
The invention relates to a method for producing a desired metal workpiece (134), the method comprising: producing an elongate finished material (116; 222) by hot rolling, wherein a first data record (112) is assigned to the finished material (116; 222), wherein the finished material (116; 222) is logically divided in the longitudinal direction thereof into a plurality of first segments (118), wherein the first data record, for each of the first segments (118), includes first physical data (228) characterizing the segment; and working the finished material (116; 222) using a processing process to obtain the desired metal workpiece (134), wherein the processing process is at least partially controlled based on the first physical data (228) characterizing the first segments (118) that are logically assigned to the finished material (116; 222).
METHOD FOR PRODUCING A METAL WORKPIECE
The invention relates to a method for producing a desired metal workpiece (134), the method comprising: producing an elongate finished material (116; 222) by hot rolling, wherein a first data record (112) is assigned to the finished material (116; 222), wherein the finished material (116; 222) is logically divided in the longitudinal direction thereof into a plurality of first segments (118), wherein the first data record, for each of the first segments (118), includes first physical data (228) characterizing the segment; and working the finished material (116; 222) using a processing process to obtain the desired metal workpiece (134), wherein the processing process is at least partially controlled based on the first physical data (228) characterizing the first segments (118) that are logically assigned to the finished material (116; 222).
PLATE THICKNESS CONTROL DEVICE AND PLATE THICKNESS CONTROL METHOD
A plate thickness control device controlling plate thickness of a hot rolling mill that includes a rolling stand. The plate thickness control device includes: a pyrometer disposed on an entry side of the rolling stand; a difference calculation part that outputs a difference temperature between a lock-on temperature of the plate-to-be-rolled measured by the pyrometer and a measurement value of a portion other than a tip portion of the plate-to-be-rolled measured by the pyrometer; a tracking part that transfers the difference temperature from the position of the pyrometer to immediately below the rolling stand based on plate speed of the plate-to-be-rolled; and a computation part that calculates a screw-down amount of the rolling stand based on the difference temperature transmitted from the tracking part.
Wall thickness monitoring while stretch-reducing tubes
A controller (2) and method for controlling a stretch-reducing mill (1) for rolling tubes are presented. The stretch-reducing mill (1) has several roll stands (10) arranged behind one another in a conveying direction (F) of the tubes (R) and at least one outlet-side wall thickness measuring device (20). The controller (2) is set up to receive measurement data from the wall thickness measuring device (20) which identifies one or more outlet-side wall thicknesses (s.sub.r) of a tube (R) exiting from the last roll stand (10) and one or more of the received measurement data wall thickness on the inlet-side (s.sub.l_t), preferably to determine an inlet-side wall thickness profile of the tube (R) before entering the first roll stand (10), and preferably to calculate and control one or more of the roll stands (10), taking into account the determined inlet-side wall thicknesses (s.sub.l_t).
CONTROL SYSTEM, CONTROL METHOD, CONTROL DEVICE, AND PROGRAM
A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.
ROLLING TAKING FREQUENCY BEHAVIOR INTO ACCOUNT
A roll stand of a rolling mill is supplied with a metal strip by an upstream supply device at an in-feed speed (v), with said metal strip being rolled in the roll stand. A measuring device between the supply device and the roll stand detects a respective thickness value (d) of the metal strip for consecutive sections of the metal strip and supplies said value to a control device of the rolling mill. The control device determines final thickness deviations based on the preliminary thickness deviations. The control device determines a respective control value (A2, A3) for the roll stand and/or the supply device for the sections of the metal strip based on the final thickness deviation of the respective section of the metal strip and the final thickness deviations of multiple preceding and/or subsequent sections of the metal strip.