Patent classifications
B21B37/48
Robust band tension control
A metal band is first rolled in a front and then in a rear (downstream) roll stand of a multi-stand rolling train. A looper between the roll stands may detect a band tension in the metal band. The band tension is supplied to a first and a second tension controller to determine an application additional target value and a speed additional target value. The second tension controller may only determine a value less than or greater than 0, as the speed additional target value, if the band tension is above or below an upper or lower band tension limit. Otherwise, the speed additional target value may be 0. The first tension controller is also supplied with a target tension that falls between the band tension limits. The application additional target value may be used to act on the rear roll stand.
Robust band tension control
A metal band is first rolled in a front and then in a rear (downstream) roll stand of a multi-stand rolling train. A looper between the roll stands may detect a band tension in the metal band. The band tension is supplied to a first and a second tension controller to determine an application additional target value and a speed additional target value. The second tension controller may only determine a value less than or greater than 0, as the speed additional target value, if the band tension is above or below an upper or lower band tension limit. Otherwise, the speed additional target value may be 0. The first tension controller is also supplied with a target tension that falls between the band tension limits. The application additional target value may be used to act on the rear roll stand.
WIDTH SETTING ON A FINISHING TRAIN
Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.
Width setting on a finishing train
Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.
Width setting on a finishing train
Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.
Rolling equipment
According to an embodiment of the invention, a rolling equipment includes two coiler furnaces; a plurality of mill stands provided between the two coiler furnaces, the plurality of mill stands being for reverse rolling; and an induction heater provided between the plurality of mill stands, the induction heater implementing a heated temperature increase in a designated reverse rolling or in each reverse rolling, the heated temperature increase being in a hot strip longitudinal direction and width direction. Thus, the hot strip temperature distribution can be improved.
Rolling equipment
According to an embodiment of the invention, a rolling equipment includes two coiler furnaces; a plurality of mill stands provided between the two coiler furnaces, the plurality of mill stands being for reverse rolling; and an induction heater provided between the plurality of mill stands, the induction heater implementing a heated temperature increase in a designated reverse rolling or in each reverse rolling, the heated temperature increase being in a hot strip longitudinal direction and width direction. Thus, the hot strip temperature distribution can be improved.
LOOPER-LESS SMART ROLLING IN LONG PRODUCT MILLS
A rolling mill for producing rolling mill product is provided. The rolling mill includes a rolling mill line that moves the rolling mill product. A plurality of rolling mill stands are coupled to the rolling mill line that receives the rolling mill product and rolls the rolling mill product. A plurality of speed measuring devices that are positioned in close proximity to each rolling mill stand, where each speed measuring device measures the speed of the rolling mill product as it passes the speed measuring devices. A control device receives information associated with the speed measuring devices and adjusts the speed of the rolling mill product for any speed differential that might exist between any of the rolling mill stands.
ROBUST BAND TENSION CONTROL
A metal band (1) is first rolled in a front (upstream) and then in a rear (downstream) roll stand (2a, 2b) of a multi-stand rolling train. A looper (3) applied on the metal band (1) between the roll stands (2a, 2b) detects a band tension (Z) present in the metal band (1). The band tension (Z) is supplied to a first and a second tension controller (8, 9), which determine an application additional target value (s*, F*) and a speed additional target value (v*). The second tension controller (9) only determines a value less than or greater than 0, as the speed additional target value (v*), if the band tension (Z) is above or below an upper or lower band tension limit (Z1, Z2). Otherwise, same returns the speed additional target value (v*) to the value 0. The first tension controller (8) is also supplied with a target tension (Z*) that falls between the band tension limits (Z1, Z2). The first tension controller (8) determines the application additional target value (s*, F*) using a determining standard based on the deviation of the band tension (Z) from the target tension (Z*). The determining standard also permits a value different to 0 as the application additional target value (s*, F*) if the band tension (Z) falls between the band tension limits (Z1, Z2). The application additional target value (s*, F*) acts on the rear roll stand (2b). The speed additional target value (v*) acts on the front roll stand (2a) with a positive indicator, or on the rear roll stand (2b) with a negative indicator.
Rolling control system and rolling control method
A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.