B21B37/58

COIL WIDTH CONTROL METHOD AND APPARATUS

Disclosed is a coil width control method including: a step in which a control unit generates a prediction model for predicting the width shrinkage of a coil, which occurs in the heat-treatment process and post-treatment process of a cold-rolled steel sheet production process, on the basis of historical operating results; a step in which the control unit receives the input width of the coil entering the heat-treatment process; and a step in which the control unit predicts the output width of the coil after the post-treatment process on the basis of the received input width and the conditions of the cold-rolled steel sheet production process, and controls in-furnace temperature and in-furnace tension of the heat-treatment process and elongation of the post-treatment process.

ROBUST BAND TENSION CONTROL
20190160502 · 2019-05-30 ·

A metal band (1) is first rolled in a front (upstream) and then in a rear (downstream) roll stand (2a, 2b) of a multi-stand rolling train. A looper (3) applied on the metal band (1) between the roll stands (2a, 2b) detects a band tension (Z) present in the metal band (1). The band tension (Z) is supplied to a first and a second tension controller (8, 9), which determine an application additional target value (s*, F*) and a speed additional target value (v*). The second tension controller (9) only determines a value less than or greater than 0, as the speed additional target value (v*), if the band tension (Z) is above or below an upper or lower band tension limit (Z1, Z2). Otherwise, same returns the speed additional target value (v*) to the value 0. The first tension controller (8) is also supplied with a target tension (Z*) that falls between the band tension limits (Z1, Z2). The first tension controller (8) determines the application additional target value (s*, F*) using a determining standard based on the deviation of the band tension (Z) from the target tension (Z*). The determining standard also permits a value different to 0 as the application additional target value (s*, F*) if the band tension (Z) falls between the band tension limits (Z1, Z2). The application additional target value (s*, F*) acts on the rear roll stand (2b). The speed additional target value (v*) acts on the front roll stand (2a) with a positive indicator, or on the rear roll stand (2b) with a negative indicator.

ROBUST BAND TENSION CONTROL
20190160502 · 2019-05-30 ·

A metal band (1) is first rolled in a front (upstream) and then in a rear (downstream) roll stand (2a, 2b) of a multi-stand rolling train. A looper (3) applied on the metal band (1) between the roll stands (2a, 2b) detects a band tension (Z) present in the metal band (1). The band tension (Z) is supplied to a first and a second tension controller (8, 9), which determine an application additional target value (s*, F*) and a speed additional target value (v*). The second tension controller (9) only determines a value less than or greater than 0, as the speed additional target value (v*), if the band tension (Z) is above or below an upper or lower band tension limit (Z1, Z2). Otherwise, same returns the speed additional target value (v*) to the value 0. The first tension controller (8) is also supplied with a target tension (Z*) that falls between the band tension limits (Z1, Z2). The first tension controller (8) determines the application additional target value (s*, F*) using a determining standard based on the deviation of the band tension (Z) from the target tension (Z*). The determining standard also permits a value different to 0 as the application additional target value (s*, F*) if the band tension (Z) falls between the band tension limits (Z1, Z2). The application additional target value (s*, F*) acts on the rear roll stand (2b). The speed additional target value (v*) acts on the front roll stand (2a) with a positive indicator, or on the rear roll stand (2b) with a negative indicator.

ROLL STEERING CONTROL SYSTEMS AND METHODS FOR TANDEM MILLS

Systems and associated methods for controlling roll steering during rolling of a metal substrate may include a steering control actuator adapted to control an inclination of a work roll of a work stand of the rolling mill, a sensor configured to measure a parameter of a metal substrate upstream from the work stand, and a controller operably connected with the steering control actuator and the sensor. The controller may generate a model for the work stand and determine an adjustment value for the work stand, receive the measured parameter from the sensor, and determine an expected output parameter by adjusting the measured parameter by the adjustment value. The controller may also compare the expected output parameter with a target output parameter and actuate the steering control actuator such that the expected output parameter is within a predefined tolerance of the target parameter.

Method for setting roll gap of sinusoidal corrugated rolling for metal composite plate

A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.

Method for setting roll gap of sinusoidal corrugated rolling for metal composite plate

A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.

Rolling mill, and device and method for determining the rolling or guiding gap of the roll stands or guide stands in a multi-stand rolling mill
10286434 · 2019-05-14 · ·

A method for determining the rolling or guiding gap of the roll stands or guide stands in a multi-stand rolling mill positions a comparison scale at at least one stand, preferably at the first and the last stand, and subsequently the rolling or guiding gap of the respective stand is determined. In this method, a camera is arranged at one of the input or output sides and a transmitter for a reference device, a reference transducer and/or a reference scale is arranged at the other of the input or output sides before the comparison scale is positioned, such that adjustment operations at the camera can subsequently be avoided.

Rolling mill, and device and method for determining the rolling or guiding gap of the roll stands or guide stands in a multi-stand rolling mill
10286434 · 2019-05-14 · ·

A method for determining the rolling or guiding gap of the roll stands or guide stands in a multi-stand rolling mill positions a comparison scale at at least one stand, preferably at the first and the last stand, and subsequently the rolling or guiding gap of the respective stand is determined. In this method, a camera is arranged at one of the input or output sides and a transmitter for a reference device, a reference transducer and/or a reference scale is arranged at the other of the input or output sides before the comparison scale is positioned, such that adjustment operations at the camera can subsequently be avoided.

Cold rolling facility and cold rolling method

A cold rolling facility includes: a heating device; a tandem mill including a plurality of rolling mills; a meandering-amount measuring unit; a meandering-movement correction device; a shape measuring unit; a shape controller configured to control a shape of a steel sheet after being cold-rolled by the rolling mill located on the uppermost stream side; and a controller configured to control operations of the meandering-movement correction device based on a measurement value of a meandering-movement amount of the steel sheet by the meandering-amount measuring unit to control a meandering movement of the steel sheet before being heated, and configured to control operations of the shape controller based on a measurement value of a shape of the steel sheet by the shape measuring unit to control the meandering movement of the steel sheet that is attributed to cold rolling of the steel sheet by the tandem mill.

Rolling control system and rolling control method
12042835 · 2024-07-23 · ·

A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.