The present invention relates to a method for producing hot rolled strip steel, especially the producing method of hot rolled strip steel with multiple target thicknesses in the longitudinal direction. It is a method to produce the strip steel with different target thicknesses in the longitudinal direction by using a hot continuous rolling mill. In this method, the first equal-thickness section of the strip steel is controlled with the conventional thickness control strategy, while other equal-thickness sections and the transition section between equal-thickness sections are controlled with the variable-thickness control strategy. Under the variable-thickness control strategy, the length of the first section of strip steel, the variation of thickness target value, the rolling stability and the spacing between stands are combined to determine the stand participating in the variable-thickness control, and calculate the roller gap value, as well as the time and speed of the variation of roller gap, thus achieving the producing control of strip steel with different target thicknesses in the longitudinal direction. The present invention utilizes the length of the first equal-thickness section and the variation of different target thicknesses and other related factors to determine the stands participating in the control, and then distributes the load variation among the stands, thus effectively avoiding the influence on the rolling stability due to imbalance of second flow, so that the produced strip with variable thickness in different sections in the longitudinal direction meet the user's requirements.

A method influences the geometry of a rolled item in a controlled manner. In the method, the rolled item is transformed from an initial condition into an intermediate or final condition by rolling with the aid of a rolling stand having at least one processing assembly. An improvement in the geometry of the rolled item, particularly during processing of asymmetric rolled items, is achieved in that the at least one processing assembly is operated in a force-controlled manner on the basis of a desired force.

A method influences the geometry of a rolled item in a controlled manner. In the method, the rolled item is transformed from an initial condition into an intermediate or final condition by rolling with the aid of a rolling stand having at least one processing assembly. An improvement in the geometry of the rolled item, particularly during processing of asymmetric rolled items, is achieved in that the at least one processing assembly is operated in a force-controlled manner on the basis of a desired force.

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

A roll gap optimization process is performed in conjunction with a roller conditioner system containing conditioner rolls. In embodiments, the process includes receiving, at a processor architecture, pre-conditioned crop images of a forage crop captured at a visually-sampled field location prior to intake of the forage crop into the roller conditioner system. The pre-conditioned crop images are analyzed to estimate an average stem dimension of the forage crop, and a roll gap width target is determined as a function of the average stem dimension. The processor architecture further performs one or more of: (i) automatically adjusting a width of the roll gap to substantially match the roll gap width target utilizing a roller adjustment mechanism included in the roller conditioner system, and (ii) displaying the roll gap width target on a display device contained in or otherwise coupled to the processor architecture for operator viewing.

A roll gap optimization process is performed in conjunction with a roller conditioner system containing conditioner rolls. In embodiments, the process includes receiving, at a processor architecture, pre-conditioned crop images of a forage crop captured at a visually-sampled field location prior to intake of the forage crop into the roller conditioner system. The pre-conditioned crop images are analyzed to estimate an average stem dimension of the forage crop, and a roll gap width target is determined as a function of the average stem dimension. The processor architecture further performs one or more of: (i) automatically adjusting a width of the roll gap to substantially match the roll gap width target utilizing a roller adjustment mechanism included in the roller conditioner system, and (ii) displaying the roll gap width target on a display device contained in or otherwise coupled to the processor architecture for operator viewing.

The present invention provides a method for identifying an inter-roll cross angle in a rolling mill of four-high or more including at least a pair of work rolls and a pair of backup rolls by, when rolling is not performed, applying a roll bending force to apply a load between rolls of an upper roll assembly including the work roll on the upper side and between rolls of a lower roll assembly including the work roll on the lower side, in a state where a roll gap between the work rolls is put into an open state, detecting vertical roll loads that act in the vertical direction on the rolling support positions on the working side and the driving side of at least one of the backup roll on the upper side or the backup roll on the lower side, and calculating a load difference between the vertical roll loads on the working side and the driving side.

The present invention provides a method for identifying an inter-roll cross angle in a rolling mill of four-high or more including at least a pair of work rolls and a pair of backup rolls by, when rolling is not performed, applying a roll bending force to apply a load between rolls of an upper roll assembly including the work roll on the upper side and between rolls of a lower roll assembly including the work roll on the lower side, in a state where a roll gap between the work rolls is put into an open state, detecting vertical roll loads that act in the vertical direction on the rolling support positions on the working side and the driving side of at least one of the backup roll on the upper side or the backup roll on the lower side, and calculating a load difference between the vertical roll loads on the working side and the driving side.

A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.

A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.