B21B37/74

APPLICATION DEVICES FOR COOLING SECTIONS, HAVING A SECOND CONNECTION
20210354182 · 2021-11-18 ·

A cooling section (2) is situated in a rolling line or upstream or downstream of the rolling line. A hot metal rolled material (1) is cooled in the cooling section. A control device (13) of the cooling section (2) dynamically determines setpoint actuation states (S1*) for control valves (10) situated in supply lines (8) and actuates the control valves (10) accordingly. Main flows (F1) of a liquid, water-based coolant (7) are supplied to application devices (6) of the cooling section (2) via the supply lines (8) in accordance with the actuation. The supply lines (8) conduct the main flows (F1) to buffer regions (12) of the application devices (6). Proceeding from there, cooling flows (F) of the coolant (7) are applied to the hot rolled material (1). The control device (13) also dynamically determines setpoint actuation states (S2*) for active devices (16) and actuates the active devices (16) accordingly. The active devices (16) conduct additional flows (F2) of a further medium (18) to the buffer regions (12) via further supply lines (17) in accordance with the actuation. The cooling flows (F) depend on both the main flows (F1) and the additional flows (F2). The additional flows (F2) are positive or negative depending on the actuation state (S2*) of the active devices (16). The control device (13) adjusts the additional flows (F2) by correspondingly actuating the active devices (16) such that the cooling flows (F) are as identical as possible to setpoint flows (F*) of the coolant (7) at all times.

MICRO CONTROL DEVICE FOR SIMULATING ELECTRIC THERMAL FIELD CHANGE OF PLATE/STRIP

The disclosure provides a micro control device for simulating the electric thermal field change of a plate/strip, comprising a plate shape simulating test platform, a high current regulating power supply, a current regulating device, a thermal imager, a thermocouple, a non-contact type full field strain gauge, a high-power current control device and an electro-plastic control system; for a plate/strip with large width to thickness ratio and high hardness and brittleness alloy, different numbers of electrodes are arranged laterally along the movable supporting beam. A high-power current control device is used to realize the sub-regional control of the electric field, thermal field and stress field of the plate/strip; at the same time, the movable supporting beam and tension sensor are used to test the working conditions of the plate/strips with different lengths and widths, to simulate the instantaneous synchronous entanglement process between different fields. An electro-plastic control system is used to realize the intelligent closed-loop control of specific working conditions. The device provides a high-precision physical test platform for studying the non-uniform electro-plastic effect of a high width to thickness ratio and high hardness brittle strip during an actual rolling process, and adds a new and high-efficiency adjustment method to the traditional rolling mill system.

MICRO CONTROL DEVICE FOR SIMULATING ELECTRIC THERMAL FIELD CHANGE OF PLATE/STRIP

The disclosure provides a micro control device for simulating the electric thermal field change of a plate/strip, comprising a plate shape simulating test platform, a high current regulating power supply, a current regulating device, a thermal imager, a thermocouple, a non-contact type full field strain gauge, a high-power current control device and an electro-plastic control system; for a plate/strip with large width to thickness ratio and high hardness and brittleness alloy, different numbers of electrodes are arranged laterally along the movable supporting beam. A high-power current control device is used to realize the sub-regional control of the electric field, thermal field and stress field of the plate/strip; at the same time, the movable supporting beam and tension sensor are used to test the working conditions of the plate/strips with different lengths and widths, to simulate the instantaneous synchronous entanglement process between different fields. An electro-plastic control system is used to realize the intelligent closed-loop control of specific working conditions. The device provides a high-precision physical test platform for studying the non-uniform electro-plastic effect of a high width to thickness ratio and high hardness brittle strip during an actual rolling process, and adds a new and high-efficiency adjustment method to the traditional rolling mill system.

HEATING SYSTEM FOR DRILL STEEL PIPE BILLET AND HEATING METHOD THEREOF
20210299723 · 2021-09-30 ·

The present invention discloses a heating system for drill steel pipe billet, comprising a feedback device, a propulsion device, a positioning device, a heating device, a temperature measuring device and a conveying device. The distance d.sub.1 and d.sub.2 of three flamethrowers are controlled through the feedback device. The heating temperature of the flamethrowers is controlled by the oxygen distribution box and the gas distribution box. On the other hand, the present invention also provides a heating method for drill steel pipe billet, which adopts the rolling forming method of gradient flame heating, which realizes the control of the density of the rolled pieces, avoiding the internal defects of the drill steel caused by the same deformation of the traditional pipe billet after uniform heating, improving the quality of the drill steel, and prolonging the service life of the drill steel. The radial temperature of the drill steel pipe billet is accurately controlled through the feedback device. Flame heating with low cost is adopted. For drill steel pipe billets of different dimensions, only a set of flamethrowers corresponding to the dimensions needs to be designed, and other devices are universal components, which do not need to be replaced.

HEATING SYSTEM FOR DRILL STEEL PIPE BILLET AND HEATING METHOD THEREOF
20210299723 · 2021-09-30 ·

The present invention discloses a heating system for drill steel pipe billet, comprising a feedback device, a propulsion device, a positioning device, a heating device, a temperature measuring device and a conveying device. The distance d.sub.1 and d.sub.2 of three flamethrowers are controlled through the feedback device. The heating temperature of the flamethrowers is controlled by the oxygen distribution box and the gas distribution box. On the other hand, the present invention also provides a heating method for drill steel pipe billet, which adopts the rolling forming method of gradient flame heating, which realizes the control of the density of the rolled pieces, avoiding the internal defects of the drill steel caused by the same deformation of the traditional pipe billet after uniform heating, improving the quality of the drill steel, and prolonging the service life of the drill steel. The radial temperature of the drill steel pipe billet is accurately controlled through the feedback device. Flame heating with low cost is adopted. For drill steel pipe billets of different dimensions, only a set of flamethrowers corresponding to the dimensions needs to be designed, and other devices are universal components, which do not need to be replaced.

METHOD AND APPARATUS FOR CONTROLLING METAL STRIP PROFILE DURING ROLLING WITH DIRECT MEASUREMENT OF PROCESS PARAMETERS

A rolling mill control system and method includes use of sensors located between rolling mill stands to directly measure metal sheet or plate flatness, thickness profile, position, and the camber of the rolls in the mill. A feedback loop control system adjusts or adapts rolling mill control mechanisms to control the rolling process.

METHOD AND APPARATUS FOR CONTROLLING METAL STRIP PROFILE DURING ROLLING WITH DIRECT MEASUREMENT OF PROCESS PARAMETERS

A rolling mill control system and method includes use of sensors located between rolling mill stands to directly measure metal sheet or plate flatness, thickness profile, position, and the camber of the rolls in the mill. A feedback loop control system adjusts or adapts rolling mill control mechanisms to control the rolling process.

COOLING SECTION WITH COOLANT FLOWS WHICH CAN BE ADJUSTED USING PUMPS
20210245215 · 2021-08-12 · ·

A cooling section arranged within, upstream of, or downstream of a rolling train is provided. A hot-rolled product made of metal is cooled by the cooling section. Application devices of the cooling section are supplied with an actual current of a water-based liquid coolant via a supply line and a pump. The actual current of the coolant is applied to the hot-rolled product by means of the application device. The hot-rolled product is transported within the cooling section in a horizontal transport direction during the application of the coolant. A controller of the cooling section dynamically ascertains a target actuation state for each pump on the basis of a target current of the coolant to be applied onto the hot-rolled product by the application device and controls the pump in a corresponding manner such that the actual current delivered by each pump approximates the target current as much as possible.

Dynamic Contact Heat Transfer Simulation Device for Rolling Heavy-Load Deformation Zone

The present invention provides a dynamic contact heat transfer simulation device for rolling heavy-load deformation zone. The device includes a control system, a data acquisition system, a pressure-adjustable fixed cold end, a rotating chuck, a temperature-adjustable heat-conducting rod and an speed-adjustable rotation hot end; the device utilizes the rotating chuck and the speed-adjustable rotating hot end to adjust the rotation speed in real time according to the actual rolling conditions, simulate the working conditions of the actual rolling heavy-load deformation zone, and accurately obtain the dynamic heat transfer coefficient of the rotating contact interface under variable load pressure conditions.

Dynamic Contact Heat Transfer Simulation Device for Rolling Heavy-Load Deformation Zone

The present invention provides a dynamic contact heat transfer simulation device for rolling heavy-load deformation zone. The device includes a control system, a data acquisition system, a pressure-adjustable fixed cold end, a rotating chuck, a temperature-adjustable heat-conducting rod and an speed-adjustable rotation hot end; the device utilizes the rotating chuck and the speed-adjustable rotating hot end to adjust the rotation speed in real time according to the actual rolling conditions, simulate the working conditions of the actual rolling heavy-load deformation zone, and accurately obtain the dynamic heat transfer coefficient of the rotating contact interface under variable load pressure conditions.