A technique for optimizing metal extrusion process parameters includes receiving values representing properties of an extrusion press machine, and calculating an estimated surface exit temperature of a metal work product resulting from an extrusion of a metal billet using the extrusion press machine based on the machine property values, an initial temperature of the metal billet prior to the extrusion, an extrusion force applied to the metal billet during the extrusion, and an extrusion speed of the metal work product. The estimated surface exit temperature of the metal work product is compared with a target hot shortness exit temperature of the metal work product. The initial temperature of the metal billet, the extrusion speed, and the extrusion force are changed based on the comparison until the estimated surface exit temperature equals the target hot shortness exit temperature.

A method for manufacturing a cold-forged, extruded aluminum alloy tube includes the steps of: providing a primary material having a hollow columnar shape and made of an aluminum alloy material, and a first cold extrusion apparatus; processing the primary material to form a preform; subjecting the preform to a homogeneous annealing by heating to a temperature of about 410 C. to 510 C. and then cooling to a temperature of about 160 C. to 200 C.; testing the hardness of the preform; immersing the preform in a tank containing lubricant having a total acidity concentration of 40 to 50 mg/L at a working temperature of 80 C. to 100 C.; and subjecting the preform to cold extrusion.

A method for manufacturing a cold-forged, extruded aluminum alloy tube includes the steps of: providing a primary material having a hollow columnar shape and made of an aluminum alloy material, and a first cold extrusion apparatus; processing the primary material to form a preform; subjecting the preform to a homogeneous annealing by heating to a temperature of about 410 C. to 510 C. and then cooling to a temperature of about 160 C. to 200 C.; testing the hardness of the preform; immersing the preform in a tank containing lubricant having a total acidity concentration of 40 to 50 mg/L at a working temperature of 80 C. to 100 C.; and subjecting the preform to cold extrusion.

An extrusion press for producing flat metal sheets from hollow sections made of magnesium or magnesium alloys, comprising a mandrel head protruding into the die opening of an extrusion tool, wherein the mandrel head (7) of the mandrel (5) is disposed so as to protrude from the outside into the opening of the die, and the mandrel head (7) has a conical design.

An extrusion press for producing flat metal sheets from hollow sections made of magnesium or magnesium alloys, comprising a mandrel head protruding into the die opening of an extrusion tool, wherein the mandrel head (7) of the mandrel (5) is disposed so as to protrude from the outside into the opening of the die, and the mandrel head (7) has a conical design.

A method for producing an internally structured slide bearing bushing involves the following steps: a) providing a slide bearing bushing with at least one bearing region which is formed as a hollow cylinder with an internal surface and which has an external diameter and an internal diameter, b) providing an external tool with a through-opening, c) providing an internal tool which has an integral cylindrical operating region with an external surface with a structure, d) inserting the internal tool into the bearing region of the slide bearing bushing, e) introducing the slide bearing bushing and the internal tool into the conical widened portion of the through-opening of the external tool, f) pressing the slide bearing bushing into the through-opening of the external tool, g) removing the slide bearing bushing from the through-opening of the external tool, and h) radially widening the slide bearing bushing.

A method for producing an internally structured slide bearing bushing involves the following steps: a) providing a slide bearing bushing with at least one bearing region which is formed as a hollow cylinder with an internal surface and which has an external diameter and an internal diameter, b) providing an external tool with a through-opening, c) providing an internal tool which has an integral cylindrical operating region with an external surface with a structure, d) inserting the internal tool into the bearing region of the slide bearing bushing, e) introducing the slide bearing bushing and the internal tool into the conical widened portion of the through-opening of the external tool, f) pressing the slide bearing bushing into the through-opening of the external tool, g) removing the slide bearing bushing from the through-opening of the external tool, and h) radially widening the slide bearing bushing.

A method for solid phase processing (SPP) of a feedstock is provided. The method can include providing relative rotation and translation between an extrusion die and a feedstock, where the die has an extrusion aperture through which a tapered mandrel extends. A first and second extrudate portions can each be generated via the aperture. An axial position of the tapered mandrel can be adjusted relative to the die face during the rotation and translation such that a second extrudate portion is generated having a different inner dimension compared to the first portion, thereby varying a wall thickness between portions.

A method for solid phase processing (SPP) of a feedstock is provided. The method can include providing relative rotation and translation between an extrusion die and a feedstock, where the die has an extrusion aperture through which a tapered mandrel extends. A first and second extrudate portions can each be generated via the aperture. An axial position of the tapered mandrel can be adjusted relative to the die face during the rotation and translation such that a second extrudate portion is generated having a different inner dimension compared to the first portion, thereby varying a wall thickness between portions.

A technique for optimizing metal extrusion process parameters includes receiving values representing properties of an extrusion press machine, and calculating an estimated surface exit temperature of a metal work product resulting from an extrusion of a metal billet using the extrusion press machine based on the machine property values, an initial temperature of the metal billet prior to the extrusion, an extrusion force applied to the metal billet during the extrusion, and an extrusion speed of the metal work product. The estimated surface exit temperature of the metal work product is compared with a target hot shortness exit temperature of the metal work product. The initial temperature of the metal billet, the extrusion speed, and the extrusion force are changed based on the comparison until the estimated surface exit temperature equals the target hot shortness exit temperature.