A friction stir processing system can include a rotatable die assembly. The rotatable die assembly can include a die body and a plurality of die segments. The die body includes a die base and a die stem. The die stem extends axially from the die base, the die stem defines an extrusion cavity, and the die body is formed from a first material. The plurality of die stems are coupled to the die stem. The plurality of die segments are disposed around the extrusion cavity to collectively form a die surface opposite to the die base. The plurality of die segments are formed from a different material than the die body.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

The present disclosure provides an extrusion forming die for a cabin component. The extrusion forming die for a cabin component comprises an upper die assembly, a lower die assembly and a combined concave die. The upper die assembly comprises an extrusion punch (3), and the combined concave die comprises an M-shaped outer concave die (4) having a hollow cavity matched with the extrusion punch (3), and a W-shaped inner concave die (5) having a rotary cavity. The W-shaped inner concave die (5) is arranged in the rotary cavity of the M-shaped outer concave die (4) in a matched manner, and the rotary cavity and the hollow cavity are matched to form a rotary extrusion die cavity (18) with a W-shaped longitudinal section.

An α+β titanium alloy extruded shape containing, in mass %, Al: 5.5 to 6.8%, V: 3.5 to 5.8%, and Fe: over 0 to 0.30%, the balance being Ti and impurities, the impurities amounting to a total of 0.4% or less, the alloy including an acicular microstructure in which an average prior β grain size is 250 μm or less.

A method for manufacturing a foam in a conduit comprises extruding a metal conduit. A metal foam powder is injected into a cavity of the metal conduit. The metal foam powder is activated to form a metal foam in the cavity of the metal conduit. A device for producing a foamed metal comprises an extruder that comprises one or more screws for extruding a metal through a die to form a conduit. The die comprises a plurality of ports for injecting a metal foam powder into a central hollow cavity or a wall cavity of the conduit. The device comprises a pressurizing section for increasing pressure on the metal foam powder and a thermal section for increasing the temperature of the metal foam powder to facilitate its expansion into a metal foam.

Systems and methods for quenching an extrudate using an atomized spray of liquid are described. A system includes a billet die at a proximal end configured to accept a billet and form an extrudate, a quench chamber located adjacent to the billet die for receiving the extrudate and comprising at least one pulsed width modulation (PWM) atomizing spray nozzle and a control module in communication with the at least one PWM atomizing spray nozzle and configured to independently control a liquid pressure, a gas pressure, a spray frequency, a duty cycle and flow rate of each at least one PWM atomizing spray nozzle.

A method is used to manufacture an article using a machine having a fixed base and a press structure movable toward the fixed base. The machine also includes a die assembly and a container both coupled to the fixed base. The machine further includes a mandrel assembly comprising a rotatable platform coupled to the press structure and having a first platform mandrel aligned with the die assembly and a second platform mandrel aligned with the container. The method includes the steps of placing a first starting component into the die assembly, pressing the first starting component to form the article, moving the second platform mandrel into the container simultaneously with the step of pressing the first starting component, and rotating the rotatable platform to align the second platform mandrel with the die assembly and to align the first platform mandrel with the container.

The method consists of subjecting a coarse-grained titanium semi-product (1) with the pure titanium content of at least 99 wt % to a plastic deformation. In said plastic deformation the transverse cross-section surface area of the titanium semi-product is reduced by hydrostatic extrusion in which the titanium semi-product is the billet (1) extruded through the die (4). The reduction (R) of the transverse cross-section of the titanium billet (1) is realized in at least three but not more than five consecutive hydrostatic extrusion passes at the initial temperature of the billet (1) not above 50° C. and the extrusion velocity not above 50 cm/s. Prior to each hydrostatic extrusion pass, the titanium billet is covered with a friction-reducing agent. During the first hydrostatic extrusion pass, the reduction of the transverse cross-section surface area of the titanium semi-product is at least four, whereas during the second and third hydrostatic extrusion pass it is at least two and a half.

A metal fused, deposition printer, that uses the thixotropic (or other) properties of a metal (or alloy) to control the viscosity of the material being deposited. In the invention presented in this patent, the viscosity of the metal is controlled by shearing it before, during, or after the deposition process. Since thixotropic (or other) properties allow for the control of the viscosity separately from the temperature, the taught invention allows for precise control of the temperature differential between the layer being deposited, and the substrate layer.

The present disclosure relates to methods of finishing extruded titanium alloy workpieces by generating an extruded near net shape workpiece, cooling the extruded near net shape workpiece to a cooled temperature below the beta transus temperature, and then rolling the extruded near net shape workpiece one or more times at a rolling temperature to yield a final shape workpiece with desired properties.