B21C47/34

Apparatus and method for sampling thick strips
09770748 · 2017-09-26 · ·

The invention relates to an apparatus for sampling rolled metal strips wound up into a coil (1), in particular in the thickness range of >12 mm, comprising a coil rotator and an apparatus (6) for separating the sample from the metal strip (4), characterized in that the coil rotator has at least two rotatable supports (2, 3), preferably trough rollers arranged in a lower quadrant of the coil (1) lying on the coil rotator, and also an outer guide (5) for the metal strip, the outer guide (5) extending angularly around the coil (1) by more than 180° in a region downstream of the downstream support (3) in an unwinding direction of the metal strip and is provided with means (7) for reducing friction of the metal strip on an inner surface of the outer guide (5). Furthermore, the invention relates to a method of sampling rolled metal strips wound up into a coil (1), in particular in the thickness range of >12 mm, with a coil rotator and an apparatus (6) for separating the sample from the metal strip, preferably by an apparatus according to the invention.

Non-Contact Magnetic Steering

A non-contact steering device includes one or more magnetic rotors positioned near a metal strip. Each rotor includes one or more permanent magnets and rotates to impart a changing magnetic field on the metal strip passing nearby. The magnetic rotors can rotate around an axis of rotation that is parallel to the longitudinal direction of travel of the metal strip. The magnetic rotors can be positioned to impart forces on the strip in any combination of laterally, vertically, or longitudinally. A control mechanism can control the rotor speed, rotor direction, vertical position of the rotors, vertical spacing between rotors, and/or lateral position of the rotors. In some cases, the control mechanism can be coupled to sensors, such as a light curtain and a laser distance sensor, in order to provide closed loop feedback control of a metal strip passing through the non-contact magnetic rotor steering device.

COILING DEVICE FOR A LARGE RANGE OF METAL STRIP THICKNESSES

A coiling device includes a coiler (1) having a coiling mandrel (3) for coiling a metal strip (2) which is fed (x) to the coiler (1), and a coiling swing arm (4) having a front and a rear pressure roller (5, 6) and a deflection plate (7). A swing arm drive (8) lines up the coiling swing arm (4) with the coiling mandrel (3) and is driven away from the coiling mandrel (3). An upper duct flap (9) upstream of the coiler (1) in the feed direction (x) for guiding the metal strip (2). A flap drive (10) for positioning the upper duct flap (9) such that, when the coiling swing arm (4) is lined up with the coiling mandrel (3), the upper duct flap is arranged between the coiling mandrel (3) and the front pressure roller (5) of the coiling swing arm (4) or is arranged upstream of the front pressure roller (5) of the coiling swing arm (4). In the first-mentioned case, the metal strip (2) is deflected around the coiling mandrel (3) only by the rear pressure roller (6) and the deflection plate (7) of the coiling swing arm (4) and, in the last-mentioned case, additionally also by the front pressure roller (5).

Annealing and drawing device for oxygen-free copper tube used for mobile phone heat pipe with large diameter-wall thickness ratio

An annealing and drawing device for an oxygen-free copper tube used for a mobile phone heat pipe with a large diameter-wall thickness ratio, a drawing die is installed in a box body. An annealing tube is installed between the drawing die and the box body; a fixing plate is disposed on a side of the drawing die; a supporting roller is rotatably connected to the fixing plate. A tension adjusting mechanism is disposed on a side of the supporting roller. An outer side of an end of the box body is provided with a mounting plate. A supporting frame is fixed on a side of an upper end of the mounting plate, a servo motor is fixed at an upper end of the supporting frame, and a rotating shaft is fixed at an end of an output shaft of the servo motor. The rotating shaft is in key joint with a winding wheel.

Annealing and drawing device for oxygen-free copper tube used for mobile phone heat pipe with large diameter-wall thickness ratio

An annealing and drawing device for an oxygen-free copper tube used for a mobile phone heat pipe with a large diameter-wall thickness ratio, a drawing die is installed in a box body. An annealing tube is installed between the drawing die and the box body; a fixing plate is disposed on a side of the drawing die; a supporting roller is rotatably connected to the fixing plate. A tension adjusting mechanism is disposed on a side of the supporting roller. An outer side of an end of the box body is provided with a mounting plate. A supporting frame is fixed on a side of an upper end of the mounting plate, a servo motor is fixed at an upper end of the supporting frame, and a rotating shaft is fixed at an end of an output shaft of the servo motor. The rotating shaft is in key joint with a winding wheel.

Spark recognition-based hot-rolled coiling side guide plate control method

The present invention discloses a control method of hot mill coiler side guides based on spark recognition, where the side guides are adjusted according to the width of sparks from the friction between the hot rolled strip (20) and the side guides (11). An industrial camera (9) is provided obliquely above the side guides (11), and a detection system implements a real-time analysis on the images taken by the industrial camera and determines the magnitude of sparks generated on either side of the side guides according to the spark width. For each unilateral side guide, it is adjusted according to the spark width M.sub.S corresponding to that side guide (11). For said unilateral side guide (11), the deviation of the single-side spark width ΔM.sub.S is obtained according to ΔM.sub.S=M.sub.S−M.sub.aim. The position adjustment magnitude ΔW.sub.S of the unilateral side guide (11) can be obtained according to formula (I). And the pressure adjustment magnitude ΔP.sub.S of the unilateral side guide (11) can be obtained according to formula (II). This method allows the hot rolled strip (20) always in the relative center of the steel coil, reduces the wear of the side guides (11), avoids various defects of the steel coil, and makes the steel coil in good shape.

Lead wire pulling out mechanism

A lead wire storage mechanism stores most of a lead wire such that the lead wire can be taken out from a tip end portion. A tension adjusting mechanism including a dancer roller and two lifting and lowering guide rollers is formed with a partial space that is to be a part of a hand travel space at a time of a preparation state. A lead wire guide mechanism including an opening and closing lead guide is formed with a partial space that is to be a part of the hand travel space at the time of the preparation state. A lead wire grasping and moving mechanism can execute a grasping operation for grasping a tip end portion of the lead wire with a grasping part, and a grasping part moving operation for moving the grasping part through the hand travel space.

Lead wire pulling out mechanism

A lead wire storage mechanism stores most of a lead wire such that the lead wire can be taken out from a tip end portion. A tension adjusting mechanism including a dancer roller and two lifting and lowering guide rollers is formed with a partial space that is to be a part of a hand travel space at a time of a preparation state. A lead wire guide mechanism including an opening and closing lead guide is formed with a partial space that is to be a part of the hand travel space at the time of the preparation state. A lead wire grasping and moving mechanism can execute a grasping operation for grasping a tip end portion of the lead wire with a grasping part, and a grasping part moving operation for moving the grasping part through the hand travel space.

LEAD WIRE PULLING OUT MECHANISM

A lead wire storage mechanism stores most of a lead wire such that the lead wire can be taken out from a tip end portion. A tension adjusting mechanism including a dancer roller and two lifting and lowering guide rollers is formed with a partial space that is to be a part of a hand travel space at a time of a preparation state. A lead wire guide mechanism including an opening and closing lead guide is formed with a partial space that is to be a part of the hand travel space at the time of the preparation state. A lead wire grasping and moving mechanism can execute a grasping operation for grasping a tip end portion of the lead wire with a grasping part, and a grasping part moving operation for moving the grasping part through the hand travel space.

Systems and methods for non-contact tensioning of a metal strip

Systems and methods of non-contact tensioning of a metal strip during metal processing include passing the metal strip adjacent a magnetic rotor. The magnetic rotor is spaced apart from the metal strip by a first distance. The systems and methods also include tensioning the metal strip through the magnetic rotor by rotating the magnetic rotor. Rotating the magnetic rotor induces a magnetic field into the metal strip such that the metal strip is tensioned in an upstream direction or a downstream direction. In other aspects, rotating the magnetic rotor induces a magnetic field into the metal strip such that a force normal to a surface of the metal strip is applied to the metal strip.