Patent classifications
B21D22/20
Yoke housing, motor, and method for manufacturing yoke housing with improved deformation resistance
A yoke housing includes a tubular case and a flange. The tubular case is formed from a metal sheet in a drawing process. The flange is formed at an end of the tubular case. The flange has a width in the lateral direction that is equal to the outer diameter of the tubular case. The flange has a base including beads and a thick portion. Each of the beads is formed by compressing the base. A portion of the base in which the beads are not formed defines a thick portion. The thick portion is located at a middle portion of the flange in the lateral direction. The beads are located on opposite sides of the thick portion in the lateral direction.
Pouch Forming Apparatus and Method
To solve the above problem, a pouch forming apparatus according to an embodiment of the present invention includes: a die in which a forming space is recessed inward from a top surface thereof; a partition wall partitioning the forming space into first and second forming spaces; a stripper disposed above the die and configured to descend to contact the die with the pouch film therebetween to fix the pouch film to be seated on a top surface of the die; and an electromagnetic force generation part disposed above the forming space and configured to generate electromagnetic force and configured to apply the electromagnetic force to the forming space.
Apparatus and Method for Deep Drawing of Large-sized Thin-wall Curved Surface Parts with Servo Reverse Bulging
Disclosed are an apparatus and a method for deep drawing of large-sized thin-wall curved surface parts with servo reverse bulging, which pertain to the technical field of drawing of a thin-wall curved surface part. The apparatus includes a forming die, a jacking unit, and a power unit, wherein the forming die includes an upper die, a lower die, and a blank holder. The upper die and the blank holder are connected to a press machine, the blank holder is disposed above the lower die, and a blank to be drawn is placed between the lower die and the blank holder; the jacking unit is disposed inside the lower die and adapted to move along a moving direction of the upper die, enabling the blank to be drawn to deform by with reverse bulging. The method can inhibit defects of wrinkling and cracking in drawing processes effectively.
PRODUCING METHOD AND PRODUCING APPARATUS OF PRESS FORMED PRODUCT
A producing method of the press formed product includes a preparation step of preparing a metal sheet as a starting material, and a press working step of performing press working on the starting material by using a punch, and a pad and a die that are paired with the punch. The press working step includes a first step of forming, by the punch and the pad, the entire region of a top panel part, the entire region of each of a ridge line parts including the shape-changing part, and a region up to a predetermined height from the border between a vertical wall part and the ridge line part of a region of each of the vertical wall parts, and a second step of forming, subsequent to the first step, by the punch and the die, the remaining regions with the starting material sandwiched between the punch and the pad.
HOT-STAMPED TRIM COMPONENT
A hot-stamped and trimmed part is produced by hot pressing a blank and then cutting off an excess outer peripheral portion by laser machining, an outer peripheral shape of the hot-stamped and trimmed part includes a laser trim line formed by cutting in the laser machining, and a press trim line formed by shearing in the hot pressing or pressing performed before the hot pressing, and the laser trim line and the press trim line are connected via a projecting corner portion.
DEVICES AND METHODS CONFIGURED TO MANIPULATE FRICTION BETWEEN A WORKING PIECE AND A DEEP DRAWING TOOL IN A DEEP DRAWING PROCESS
The invention relates to a system for making a metal product, comprising —a lubrication source (225) for applying a first lubricant (235) on a punch side of a sheet metal blank (205); —a controllable current source (250) for applying different amounts of current; and —a punch (215) and a die (220) for drawing the sheet metal blank (205) into a metal product, wherein the controllable current source (250) is electrically coupled to one or more of the punch (215), the die (220), or a contact point for applying current through the first lubricant (235) while the sheet metal blank (205) is drawn by the punch (215) and the die (220) into the metal product and while the metal product is being ejected from the punch (215). The application further relates to a method for making a metal product with a such system. The invention relates also to a container manufacturing system (700), comprising —a cylindrical ram (720) comprising a ram body (722) and a ram nose on a distal end of the ram body (722), the ram nose engageable with abase of a container preform; —a die (730) comprising an opening concentrically aligned with the cylindrical ram (720), the opening sized and shaped for receiving the container preform in response to the ram nose engaging with the base of the container preform and the cylindrical ram (720) driving the container preform through the die opening; and —an ultrasonic device (740) coupled with the die (730), wherein the ultrasonic device causes the die (730) to vibrate while the cylindrical ram (720) drives the container preform through the die opening. The application further relates to a method for forming an aluminium container with such system and a die (730) for forming an aluminium container.
Flange projection control system and method
Embodiments provide a tooling station for forming containers that includes a blank and draw punch configured to blank off a portion of stock from a stock element and draw the portion of stock to form a cup. The blank and draw punch includes a blank and draw punch curved edge disposed between a blank and draw punch inner circumferential wall and a blank and draw punch proximal surface. The blank and draw punch curved edge has a radius of curvature that varies along its circumference. The tooling station also includes a draw-redraw die configured to redraw the cup to form a can having a flange. The draw redraw die includes a draw-redraw die curved edge disposed between a draw-redraw die inner circumferential wall and a draw-redraw die proximal surface. The draw-redraw die curved edge has a radius of curvature that varies along its circumference.
Flange projection control system and method
Embodiments provide a tooling station for forming containers that includes a blank and draw punch configured to blank off a portion of stock from a stock element and draw the portion of stock to form a cup. The blank and draw punch includes a blank and draw punch curved edge disposed between a blank and draw punch inner circumferential wall and a blank and draw punch proximal surface. The blank and draw punch curved edge has a radius of curvature that varies along its circumference. The tooling station also includes a draw-redraw die configured to redraw the cup to form a can having a flange. The draw redraw die includes a draw-redraw die curved edge disposed between a draw-redraw die inner circumferential wall and a draw-redraw die proximal surface. The draw-redraw die curved edge has a radius of curvature that varies along its circumference.
METHOD FOR MANUFACTURING HOT-PRESS-FORMED ARTICLE, AND HOT-PRESS-FORMED ARTICLE
This manufacturing method of a hot press-formed article includes a heating step of heating an Al-plated steel sheet and a forming step of obtaining a hot press-formed article using a die after the heating step, the Al-plated steel sheet has a base steel sheet, an Al plating layer, and a coating layer, the coating layer is a metal layer containing at least one metal of Mg, Ca, V, Ti, and Zn, a metal oxide layer containing an oxide of one or more of Mg, Ca, V, Ti, and Zn, or a mixed layer including the metal layer and the metal oxide layer, the die has a hard layer on a surface, HV.sub.Die that is a surface hardness of the die at a position of the hard layer is HV1500 or more and HV3800 or less, and a temperature Tm of the Al-plated steel sheet at a start of forming and an average movement velocity V of the die in the forming step satisfy 800−(HV.sub.Die/40)≤Tm≤850−(V/4)−(HV.sub.Die/100).
HEAT EXCHANGER
A heat exchanger includes: refrigerant channels that extend in a first direction, are disposed along a second direction intersecting with the first direction, and are disposed along a third direction intersecting with the first direction and the second direction; and heat transfer tubes defining the refrigerant channels. One or both of a size of an outer edge and a size of an inner edge of the heat transfer tubes are different between a first position and a second position in the first direction. Outer surfaces of the heat transfer tubes each include a protrusion that protrudes in a direction intersecting with the first direction, and is in contact with an outer surface of one of the heat transfer tubes adjacent thereto in the second direction. The protrusion includes a concave portion extending along the third direction.