There is provided a die cushion device that includes a cushion pad, a hydraulic cylinder configured to lift the cushion pad, and a hydraulic closed circuit connected to a die cushion pressure creation chamber of the hydraulic cylinder. The hydraulic closed circuit includes a pilot drive type logic valve that is operable as a main relief valve at the time of the die cushion operation, and a pilot relief valve configured to create pilot pressure for controlling the logic valve. Hydraulic oil is filled in the hydraulic closed circuit, in a pressurized manner, and the hydraulic oil in the hydraulic closed circuit is pressurized by only die cushion force applied from the cushion pad through the hydraulic cylinder, in one cycle period of the cushion pad.

There is provided a die cushion device that includes a cushion pad, a hydraulic cylinder configured to lift the cushion pad, and a hydraulic closed circuit connected to a die cushion pressure creation chamber of the hydraulic cylinder. The hydraulic closed circuit includes a pilot drive type logic valve that is operable as a main relief valve at the time of the die cushion operation, and a pilot relief valve configured to create pilot pressure for controlling the logic valve. Hydraulic oil is filled in the hydraulic closed circuit, in a pressurized manner, and the hydraulic oil in the hydraulic closed circuit is pressurized by only die cushion force applied from the cushion pad through the hydraulic cylinder, in one cycle period of the cushion pad.

A spring assembly is provided which decreases the fatigue and wear on the springs of the assembly. The spring assembly includes upper and lower pistons separated by a substantially incompressible fluid. The lower piston is attached to one or more springs. The surface area of the upper surface of the lower piston is greater than the surface area of the lower surface of the upper piston. As such, the springs are deflected by a distance less than the distance traveled by the upper piston. By decreasing the length the springs are compressed, the springs are subject to less fatigue and wear. As a result, the life span of the springs is increased and the maintenance required of the spring assembly is minimized relative to that of typical spring assemblies.

The die cushion device includes a first hydraulic cylinder for supporting a cushion pad, and a first hydraulic circuit for driving the first hydraulic cylinder. The first hydraulic circuit is a hydraulic closed circuit including a logic valve connected between a die cushion pressure generation line and a system pressure line, and a hydraulic pump driven by a first servomotor for applying a pilot pressure to the logic valve. The first controller controls the first servomotor (pilot pressure) based on a first pressure command corresponding to the die cushion force and the pressure detected by the first pressure detector to control the pressure in a lower chamber of the first hydraulic cylinder so that the pressure is equal to a pressure corresponding to the first pressure command.

The die cushion device includes a first hydraulic cylinder for supporting a cushion pad, and a first hydraulic circuit for driving the first hydraulic cylinder. The first hydraulic circuit is a hydraulic closed circuit including a logic valve connected between a die cushion pressure generation line and a system pressure line, and a hydraulic pump driven by a first servomotor for applying a pilot pressure to the logic valve. The first controller controls the first servomotor (pilot pressure) based on a first pressure command corresponding to the die cushion force and the pressure detected by the first pressure detector to control the pressure in a lower chamber of the first hydraulic cylinder so that the pressure is equal to a pressure corresponding to the first pressure command.

A manifold system that includes a gas cylinder assembly that includes an outer tube and a cylinder sleeve, and wherein atomized non-solid lubricant that flows into the cylinder sleeve of the gas cylinder assembly is used to at least partially or fully lubricate an inner surface of an interior chamber of the cylinder sleeve during the operation of the gas cylinder assembly.

According to the die cushion apparatus of a press machine and the die cushion controlling method of the present invention, in holding the cushion pad on standby at a desired standby position, it is possible to hold the cushion pad on standby in parallel with the lower faces of the dies mounted to the slide, and if the lower faces of the dies are inclined, it is possible to hold the cushion pad on standby in the state of being inclined. Through this configuration, it is possible to easily allow the material to come into contact with the lower faces of the dies from the beginning of the die cushion force control (beginning of the collision), and also possible to smoothen the die cushion action in the plane, thereby enhancing the formability.

According to the die cushion apparatus of a press machine and the die cushion controlling method of the present invention, in holding the cushion pad on standby at a desired standby position, it is possible to hold the cushion pad on standby in parallel with the lower faces of the dies mounted to the slide, and if the lower faces of the dies are inclined, it is possible to hold the cushion pad on standby in the state of being inclined. Through this configuration, it is possible to easily allow the material to come into contact with the lower faces of the dies from the beginning of the die cushion force control (beginning of the collision), and also possible to smoothen the die cushion action in the plane, thereby enhancing the formability.

A slide cushion device includes: a hydraulic cylinder group integrally formed in a board provided immediately below a slide; a pressing member that is disposed in a recessed portion of an upper die that vertically moves together with the slide, in a vertically movable manner; a plurality of slide cushion pins that is provided in the pressing member and penetrates the upper die to be brought into contact with a piston member of the hydraulic cylinder group, wherein a number of the cushion pins is less than a number of hydraulic cylinders disposed in a plane of projection of the recessed portion; and a slide cushion hydraulic device that controls hydraulic pressure to be supplied to a compression chamber of the hydraulic cylinder with which a slide cushion pin is to be brought into contact.

A slide cushion device includes: a hydraulic cylinder group integrally formed in a board provided immediately below a slide; a pressing member that is disposed in a recessed portion of an upper die that vertically moves together with the slide, in a vertically movable manner; a plurality of slide cushion pins that is provided in the pressing member and penetrates the upper die to be brought into contact with a piston member of the hydraulic cylinder group, wherein a number of the cushion pins is less than a number of hydraulic cylinders disposed in a plane of projection of the recessed portion; and a slide cushion hydraulic device that controls hydraulic pressure to be supplied to a compression chamber of the hydraulic cylinder with which a slide cushion pin is to be brought into contact.