The invention is a continuous gutter guard manufacturing process and a one-piece gutter guard article made therefrom which crimps a wire mesh filtration screen within the recesses of upper and lower supports of the one-piece gutter guard article. The wire mesh filtration screen has no underlying support, which is characteristic of a one-piece gutter guard construction. The upper and lower edges of the mesh filtration screen remain in a planar, non-embossed state, such that any ridges or patterns embossed into the screen do not follow into the portion of the screen that is crimped within the upper and lower supports of the gutter guard. This construction prevents the formation of debris pockets which can significantly reduce the performance of a one-piece gutter guard.

The invention is a continuous gutter guard manufacturing process and a one-piece gutter guard article made therefrom which crimps a wire mesh filtration screen within the recesses of upper and lower supports of the one-piece gutter guard article. The wire mesh filtration screen has no underlying support, which is characteristic of a one-piece gutter guard construction. The upper and lower edges of the mesh filtration screen remain in a planar, non-embossed state, such that any ridges or patterns embossed into the screen do not follow into the portion of the screen that is crimped within the upper and lower supports of the gutter guard. This construction prevents the formation of debris pockets which can significantly reduce the performance of a one-piece gutter guard.

A sound-absorbing non-combustible ceiling material and a method for manufacturing the same are disclosed. The method (S100) for manufacturing the sound-absorbing non-combustible ceiling material installed in a ceiling of a building includes a panel processing step (S1000) of processing each of a first panel including a metal and a second panel absorbing a sound wave; and a panel attaching step (S2000) of attaching the first panel and the second panel. The first panel includes a plurality of openings, and the first panel and the second panel are coupled by an adhesive layer to form the sound-absorbing non-combustible ceiling material.

A roller hemming device includes a backing metal, a guide roller, a bending roller, a pressing unit, and a swinging unit. The backing metal includes an abutment surface and a guide surface. The abutment surface is brought into abutment against a first panel member. The guide roller is moved in an extending direction of the guide surface with abutting against the guide surface. With being moved synchronously with the guide roller, the bending roller presses a bent peripheral edge portion of the first panel member via the backing metal such that the bent peripheral edge portion of the first panel member is pinched between the bending roller and the guide roller, and folds the bent peripheral edge portion of the first panel member back to a periphery edge portion of a second panel member. The pressing unit presses the bending roller toward the backing metal.

A roller hemming device includes a backing metal, a guide roller, a bending roller, a pressing unit, and a swinging unit. The backing metal includes an abutment surface and a guide surface. The abutment surface is brought into abutment against a first panel member. The guide roller is moved in an extending direction of the guide surface with abutting against the guide surface. With being moved synchronously with the guide roller, the bending roller presses a bent peripheral edge portion of the first panel member via the backing metal such that the bent peripheral edge portion of the first panel member is pinched between the bending roller and the guide roller, and folds the bent peripheral edge portion of the first panel member back to a periphery edge portion of a second panel member. The pressing unit presses the bending roller toward the backing metal.

A method for manufacturing a product from a flexibly rolled strip material includes the steps of: providing a strip material made from sheet steel; flexibly rolling the strip material such that a variable thickness is produced along the length of the strip material; electrolytically coating the strip material with a metallic coating material containing at least 93% of zinc by mass after the flexible rolling; heat treating at temperatures above 350° C. and below a solidus line of the coating material after the electrolytic coating; working a blank from the flexibly rolled strip material; and hot forming the blank.

A folding tool (2) and a method for bend folding a workpiece (5) in multiple steps. The folding tool (2) includes three or more driven folding elements (13, 17, 21) which are positioned above one another and are fed to a common folding point, at least one folding element (17, 21) performing a swiveling movement. The folding tool (2) is used for successively creating folds with fold angles of about 160° or more in a plurality of folding steps.

This disclosure enables various tools for folding pieces of sheet metal and methods of manufacture and use thereof. For example, some of such tools include a first pair of jaws spaced apart from each other at a first distance, a second pair of jaws spaced apart from each other at a second distance greater than the first distance, and a body spanning between the first pair of jaws and the second pair of jaws. By having the second distance being greater than the first distance, a user may use the body to form a primary bend (e.g., a hem) on a piece of sheet metal via bending the piece of sheet metal via the first pair of jaws, or vice versa, and then a secondary bend of the primary bend to form a desired shape (e.g., an S-shape) on the piece of sheet metal via the second pair of jaws, or vice versa.

A hemming path planning method and a hemming system are provided. The hemming path planning method includes the following steps. An initial contour data of a target is scanned to obtain. A first segment of the hemming path is planned according to the initial contour data. The first segment corresponds to a first bending angle. A second segment of the hemming path is planned according to the initial contour data and an expected springback amount related to the first bending angle. The second segment corresponds to a second bending angle. The first segment and the second segment are combined to obtain a continuous hemming path.

A hem punch is floating-supported to a slide cam by a floating-support mechanism. After the hem punch is moved to be positioned at a pre-hemming start position by a driver cam, preliminary hemming is performed. Subsequently, the hem punch is moved to be positioned at a final-hemming start position by the driver cam, and then the hem punch is moved downward by the floating-support mechanism to perform final hemming.