A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material.

A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material.

A separator device 10 for removing particles from suspension in a fluid including a housing 12, having first and second apertures 96 for ingress and egress of fluid into and out of the housing 12; a first separator chamber 38 disposed at one end of the housing; a second separator chamber 40 disposed at the other end of the housing, and a central chamber disposed between the first and second separator chambers 38, 40, the first and second separator chambers 38, 40 being apertured for ingress and egress of fluid from the central chamber and each containing obstruction means to slow the flow of fluid within the chamber.

A method for the joining of hollow profiles made from high-strength steel, in particular to form a motor vehicle frame, the hollow profiles being connected to one another, nonpositively and positively against being pulled out, by pinching (crimping) in a connection zone, one end of at least one of the hollow profiles having a connection zone for pinching which is soft at least during forming. This soft connection zone may be hardened during pinching if at least one of the profiles to be joined is made from hardenable steel and is brought to austenizing temperature before pinching.

A method for the joining of hollow profiles made from high-strength steel, in particular to form a motor vehicle frame, the hollow profiles being connected to one another, nonpositively and positively against being pulled out, by pinching (crimping) in a connection zone, one end of at least one of the hollow profiles having a connection zone for pinching which is soft at least during forming. This soft connection zone may be hardened during pinching if at least one of the profiles to be joined is made from hardenable steel and is brought to austenizing temperature before pinching.

Electrically powered crimp tools are described. Also described are methods of operating the tools and methods of crimping. The tools include a housing, an electric motor, a roller screw assembly, and a jaw assembly. In particular versions of the tools the jaw assembly includes a cam linkage member that is manually displaced by a user to more easily open the jaws after performing a crimp.

The present invention provides a fluid-related function device capable of suppressing deformation of a connection member and a case part which may adversely be generated by expansion of fluid stored in a space in which spatters at the time of resistance-welding are trapped. A pressure switch includes a space in which spatters generated at the time of projection-welding are trapped. The space is provided between a joint and a cap member. A communication passage brings inside and outside of the space into communication with each other. The communication passages is formed such that it permits fluid to pass through the communication passages and restrains spatters from passing through the communication passages.

Embodiments provide a helical layer structure including: a helical core member which is formed of a flexible, lengthy, flat plate-like core member and which is formed of a steel plate made of a metal material, such as iron; and a polymeric coating layer which is formed of a polymeric material such as a thermosetting elastic material or a thermoplastic elastic material, and which coats the helical core member. The manufacturing method of the helical layer structure includes: a feeding step of feeding a core member having flexibility; a supply step of supplying the polymeric material having fluidity; a coating step of coating the core member with the polymeric material; a cooling step of cooling a coated intermediate which is coated with the polymeric material; and a helix formation step of helically twisting the coated intermediate to form the helical layer structure.

A power tool including a moveable piston, a motor capable of driving the moveable piston to perform work on a work piece, and a distance sensor configured to sense a movement of the moveable piston. The distance sensor operable to provide sensor information indicative of the movement of the piston. A controller receives the sensor information from the distance sensor. The controller operates the motor to perform work on the work piece based in part on the sensor information that the controller receives from the distance sensor.

A modified lug press and use thereof is described. The modified lug press includes a press and a cartridge. The press includes a drive which, when activated, crimps a lug, positioned on a die, to a wire. A cartridge holds the given lug and at least one additional lug, and successively aligns the given lug and the at least one next lug for insertion onto the die for crimping by the press. The cartridge includes a left rail, with a track therein, at least one middle rail, and a right rail. Distances between the rails may be adjustable. A drive motor, when activated, successively pushes lugs onto the die. A lug separator permits one lug to be pushed on the die at any given time. A lug placement device inhibit lateral lug movement during wire insertion and crimping operations.