A crimping tool with a housing, a motor, a switch connected to the motor for activating the motor, a pump driven by the motor, a piston driven by the pump, an indenter operably connected to the piston, and a tool head connected to the housing, wherein a workpiece can be disposed between the tool head and the indenter. A current sensor is connected to the motor for sensing current flowing through the motor. A processor receives current data from the current sensor, the processor analyzing the current data to determine completion of a crimping operation and/or an error condition. A display connected to the processor can indicate completion of a crimping operation and/or an error condition.

Techniques for implementing and/or operating a system that includes a pipe fitting to be secured to a pipe segment, in which the pipe fitting includes a grab ring having a grab notch and a fitting jacket to be conformally deformed around tubing of the pipe segment to facilitate securing the pipe fitting to the pipe segment. The system includes a swage machine, which includes a grab plate having a grab tab that matingly interlocks with the grab notch to facilitate securing the pipe fitting to the swage machine, a die plate including a die that opens away from the grab plate, and a swaging actuator secured to the die plate. The swage machine operates the swaging actuator to move the die plate over the fitting jacket in an outwardly axial direction away from the grab plate to facilitate conformally deforming the fitting jacket around the tubing of the pipe segment.

A system and method for sealing a tube of a hot isostatic pressing (HIP) canister is provided. The system includes an induction heater configured to heat a portion of the tube to a predetermined temperature; and a crimper configured to plastically deform the portion of the tube heated by the induction coil element such that inner surfaces of the portion of the tube are welded together. The method includes heating, by induction, a portion of the tube to a predetermined temperature; and plastically deforming the portion of the tube after being heated such that inner surfaces of the portion of the tube are welded together.

A method is provided for joining structures, where at least one of the components to be joined is individually plastically deformed in a radial press. A control unit for the radial press has a PLC machine controller and a BTLE communication module and a mobile terminal is associated. Mobile terminals are designed to communicate with a central server via a mobile data network, which central server is equipped with a pressing program memory. Configuration programs used to set up associated radial presses are stored on the mobile terminals. Each radial press is set up by means of the associated mobile terminal, specifically by configuration of the PLC machine controller by means of a specific pressing program in accordance with program-specific data retrieved from the central server for a particular lot. Within the lot, each individual radial deformation process is triggered by triggering means arranged on the radial press itself.

A method is provided for joining structures, where at least one of the components to be joined is individually plastically deformed in a radial press. A control unit for the radial press has a PLC machine controller and a BTLE communication module and a mobile terminal is associated. Mobile terminals are designed to communicate with a central server via a mobile data network, which central server is equipped with a pressing program memory. Configuration programs used to set up associated radial presses are stored on the mobile terminals. Each radial press is set up by means of the associated mobile terminal, specifically by configuration of the PLC machine controller by means of a specific pressing program in accordance with program-specific data retrieved from the central server for a particular lot. Within the lot, each individual radial deformation process is triggered by triggering means arranged on the radial press itself.

A modified lug press and use thereof is described. The modified lug press includes a press and a cartridge. The press includes a drive which, when activated, crimps a lug, positioned on a die, to a wire. A cartridge holds the given lug and at least one additional lug, and successively aligns the given lug and the at least one next lug for insertion onto the die for crimping by the press. The cartridge includes a left rail, with a track therein, at least one middle rail, and a right rail. Distances between the rails may be adjustable. A drive motor, when activated, successively pushes lugs onto the die. A lug separator permits one lug to be pushed on the die at any given time. A lug placement device inhibit lateral lug movement during wire insertion and crimping operations.

Portable, hand-held hydraulic tools having a modular power unit within a handle assembly and a working head assembly mated to the handle assembly. The working head assembly can have a pair of movable jaws or a movable jaw and a fixed jaw. The jaws can be configured to perform different operating operations, such as crimping operations and cutting operations.

A method is provided for equipping a component element with a sheath. A plastically deformable metal sheath blank has a large size relative to the component and an elastically deformable auxiliary sleeve has a large size relative to the sheath blank. The component, sheath blank, and auxiliary sleeve are introduced into a radial press having press jaws moved radially in the direction of a press axis. A pressing tool of the radial press is closed with successively occurring bearing of the press jaws on the auxiliary sleeve, elastic radial contraction of the auxiliary sleeve until it bears on the sheath blank and plastic radial contraction of the sheath blank until it bears on the component element. Upon opening the pressing tool, the elastically deformable auxiliary sleeve lifts away from the sheath produced from the sheath blank and the finished component part can be removed from the auxiliary sleeve.

A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material.

A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material.