Disclosed herein is a method for assembling a module for a motor vehicle engine, which module comprises at least one supporting structure with bearing seats and at least one camshaft which is mounted rotatably in the bearing seats, the camshaft being constructed during the assembly of the module from a support shaft which is configured at least in sections as a hollow shaft and components which are to be connected to the support shaft at predefined joining positions. The method includes providing a supporting structure having bearing seats, positioning components to be affixed to a support shaft in a preliminary position with respect to the bearing seats, pushing the support shaft through the bearing seats and through-openings of the components, enlarging portions of the outer diameter of the support shaft at defined joining positions thereof, and axially moving the components on the support shaft onto the joining positions.

A method of manufacturing an annular component comprises providing an annular shell to form the outer wall of the component and a plurality of flat annular rings wherein a radially inner edge of each ring is shaped to correspond to a cross-section of the shell at a different position along its length. The method comprises attaching each ring to the ring(s) adjacent to it at a plurality of circumferentially spaced discrete positions. The method comprises deforming each flat annular ring into a corrugated three-dimensional shape, wherein the corrugations extend out of the flat plane and comprise radially defined peaks and troughs. The method comprises locating the shell within the plurality of attached, deformed annular rings. The method comprises attaching the plurality of attached, deformed annular rings to the shell to form the component, so that the plurality of attached, deformed annular rings provide structural reinforcement to the shell.

A method of manufacturing an annular component comprises providing an annular shell to form the outer wall of the component and a plurality of flat annular rings wherein a radially inner edge of each ring is shaped to correspond to a cross-section of the shell at a different position along its length. The method comprises attaching each ring to the ring(s) adjacent to it at a plurality of circumferentially spaced discrete positions. The method comprises deforming each flat annular ring into a corrugated three-dimensional shape, wherein the corrugations extend out of the flat plane and comprise radially defined peaks and troughs. The method comprises locating the shell within the plurality of attached, deformed annular rings. The method comprises attaching the plurality of attached, deformed annular rings to the shell to form the component, so that the plurality of attached, deformed annular rings provide structural reinforcement to the shell.

Provided is a connecting rod which can be manufactured without increasing the cost, and is provided with an effectively strengthened rod portion. The rod portion includes a pair of ribs (21) extending in parallel to each other in cross sectional view, and a web (22) connected between substantially vertically middle parts of the ribs. Each rib includes a rib root portion (23) located in a vertically central part thereof in cross sectional view, and a pair of rib tip portions (24) located at both vertical ends thereof, and each rib tip portion has a higher hardness than the web by 40 HV or more, and the rib root portion has a higher hardness than the web by 30 HV or more.

Provided is a connecting rod which can be manufactured without increasing the cost, and is provided with an effectively strengthened rod portion. The rod portion includes a pair of ribs (21) extending in parallel to each other in cross sectional view, and a web (22) connected between substantially vertically middle parts of the ribs. Each rib includes a rib root portion (23) located in a vertically central part thereof in cross sectional view, and a pair of rib tip portions (24) located at both vertical ends thereof, and each rib tip portion has a higher hardness than the web by 40 HV or more, and the rib root portion has a higher hardness than the web by 30 HV or more.

A mixer for an exhaust system of an internal combustion engine, for mixing a reactant with an exhaust gas flow, includes guide blade portions, fold webs and spacer webs. The guide blade portions are provided as guide blade pairs including a first blade portion connected to a second guide blade portion by at least one of the fold webs and folded at the at least one of the fold webs such that the first blade portion is disposed extending adjacent to and spaced from the second guide blade portion. Each of the guide blade pairs is connected to at least one adjacent guide blade pair by at least one of the spacer webs. The fold webs are disposed centrally and located adjacent to each other in an annular pattern of adjacent fold webs and the spacer webs are disposed peripherally spaced apart from each other about a circumference of the mixer.

A mixer for an exhaust system of an internal combustion engine, for mixing a reactant with an exhaust gas flow, includes guide blade portions, fold webs and spacer webs. The guide blade portions are provided as guide blade pairs including a first blade portion connected to a second guide blade portion by at least one of the fold webs and folded at the at least one of the fold webs such that the first blade portion is disposed extending adjacent to and spaced from the second guide blade portion. Each of the guide blade pairs is connected to at least one adjacent guide blade pair by at least one of the spacer webs. The fold webs are disposed centrally and located adjacent to each other in an annular pattern of adjacent fold webs and the spacer webs are disposed peripherally spaced apart from each other about a circumference of the mixer.

A novel latch seat for a switching rocker arm assembly used in variable valve actuation (VVA) systems for internal combustion engines. The seat is formed interactively in the assembled switching rocker arm using a novel fixture and press. The press interactively creates a curved dimple of the correct curvature, position and depth while measuring several lash dimensions. Since the latch seat is formed on the assembled rocker arm assembly, the latch seat depth is designed to account for the inaccuracies in the rocker arm assembly parts which create lash. Therefore all of the parts may be made with less precision since the latch seat is sized to compensate for the inaccuracies of all of the parts. The rocker arm assembly parts now may be manufactured to less stringent standards, but result in a rocker arm assembly with same accuracy of rocker arm assemblies manufactured to previous standards.

A novel latch seat for a switching rocker arm assembly used in variable valve actuation (VVA) systems for internal combustion engines. The seat is formed interactively in the assembled switching rocker arm using a novel fixture and press. The press interactively creates a curved dimple of the correct curvature, position and depth while measuring several lash dimensions. Since the latch seat is formed on the assembled rocker arm assembly, the latch seat depth is designed to account for the inaccuracies in the rocker arm assembly parts which create lash. Therefore all of the parts may be made with less precision since the latch seat is sized to compensate for the inaccuracies of all of the parts. The rocker arm assembly parts now may be manufactured to less stringent standards, but result in a rocker arm assembly with same accuracy of rocker arm assemblies manufactured to previous standards.

A novel latch seat for a switching rocker arm assembly used in variable valve actuation (VVA) systems for internal combustion engines. The seat is formed interactively in the assembled switching rocker arm using a novel fixture and press. The press interactively creates a curved dimple of the correct curvature, position and depth while measuring several lash dimensions. Since the latch seat is formed on the assembled rocker arm assembly, the latch seat depth is designed to account for the inaccuracies in the rocker arm assembly parts which create lash. Therefore all of the parts may be made with less precision since the latch seat is sized to compensate for the inaccuracies of all of the parts. The rocker arm assembly parts now may be manufactured to less stringent standards, but result in a rocker arm assembly with same accuracy of rocker arm assemblies manufactured to previous standards.