Patent classifications
B21F3/02
Hot formed coiling machine
The present invention relates to a hot coiling machine, and an object of the invention is to provide a hot coiling machine that produces coil springs having various coil shapes and diameters from a heated wire without a mandrel. The present invention provides a hot coiling machine including: a center roll rotating by a drive unit; a feeding roll disposed near the center roll and facing an external surface of the center roll, the center roll being configured to move by a first positioning unit and being rotated by a drive unit thus moving a wire together with the center roll; a forming roll for forming the wire into a coil shape; and a pitch control unit disposed near the forming roll to come into contact with the coiled wire and pushing the coiled wire to provide the coiled wire with a desired pitch.
Hot formed coiling machine
The present invention relates to a hot coiling machine, and an object of the invention is to provide a hot coiling machine that produces coil springs having various coil shapes and diameters from a heated wire without a mandrel. The present invention provides a hot coiling machine including: a center roll rotating by a drive unit; a feeding roll disposed near the center roll and facing an external surface of the center roll, the center roll being configured to move by a first positioning unit and being rotated by a drive unit thus moving a wire together with the center roll; a forming roll for forming the wire into a coil shape; and a pitch control unit disposed near the forming roll to come into contact with the coiled wire and pushing the coiled wire to provide the coiled wire with a desired pitch.
Continuous heating device for coil springs and heating method for coil springs using the same device
Provided is a continuous heating device for coil springs and a continuous heating method for coil springs using the same. The device may include: a pair of tapered rollers configured to support and rotate the coil spring, configured to have a cross-sectional diameter that increases as it goes from the front end portion to the rear end portion, and configured to have rotational inner surfaces that are arranged to be parallel with each other while the central rotation axes thereof are not parallel with each other; a conveyor chain configured to have a push rod that is installed therein to move the coil spring; and a driving unit configured to provide a rotational driving force to the pair of tapered rollers.
Continuous heating device for coil springs and heating method for coil springs using the same device
Provided is a continuous heating device for coil springs and a continuous heating method for coil springs using the same. The device may include: a pair of tapered rollers configured to support and rotate the coil spring, configured to have a cross-sectional diameter that increases as it goes from the front end portion to the rear end portion, and configured to have rotational inner surfaces that are arranged to be parallel with each other while the central rotation axes thereof are not parallel with each other; a conveyor chain configured to have a push rod that is installed therein to move the coil spring; and a driving unit configured to provide a rotational driving force to the pair of tapered rollers.
STAINLESS STEEL SPRING AND STAINLESS STEEL SPRING MANUFACTURING METHOD
A stainless steel spring with excellent corrosion resistance and fatigue strength is provided by performing: a process of drawing a steel wire at a specific degree of drawing ε, the steel wire containing, in percentage by mass, C in an amount of 0.08% or lower, Si in an amount of 0.3% to 2.0%, Mn in an amount of 3.0% or lower, Ni in an amount of 8.0% to 10.5%, Cr in an amount of 16.0% to 22.0%, Mo in an amount of 0.5% to 3.0%, and N in an amount of 0.15% to 0.23%, with a remainder being made up of Fe and impurities; a process of obtaining a coiled steel wire; a process of heat treatment at from 500° C. to 600° C., and from 20 minutes to 40 minutes; a process of nitriding to form a nitride layer having a thickness of from 40 μm to 60 μm on a surface of the steel wire; a process of shot peening; and a process of heat treatment.
STAINLESS STEEL SPRING AND STAINLESS STEEL SPRING MANUFACTURING METHOD
A stainless steel spring with excellent corrosion resistance and fatigue strength is provided by performing: a process of drawing a steel wire at a specific degree of drawing ε, the steel wire containing, in percentage by mass, C in an amount of 0.08% or lower, Si in an amount of 0.3% to 2.0%, Mn in an amount of 3.0% or lower, Ni in an amount of 8.0% to 10.5%, Cr in an amount of 16.0% to 22.0%, Mo in an amount of 0.5% to 3.0%, and N in an amount of 0.15% to 0.23%, with a remainder being made up of Fe and impurities; a process of obtaining a coiled steel wire; a process of heat treatment at from 500° C. to 600° C., and from 20 minutes to 40 minutes; a process of nitriding to form a nitride layer having a thickness of from 40 μm to 60 μm on a surface of the steel wire; a process of shot peening; and a process of heat treatment.
Device and method for detecting heating treatment temperatures of double steel wires
Disclosed are a device and method for detecting heating treatment temperatures of double steel wires. The temperature detection device includes a double wires coiling machine, two heating mechanisms for respectively heating two steel wires, and two temperature detection mechanisms for respectively detecting temperatures of the two steel wires in real time, and a controller electrically connected to the two heating mechanisms and the double-wire spring coiling machine respectively.
Wire thread insert with redressable mounting tang as well as its manufacturing and installation
A wire thread insert comprises besides a cylindrical helix consisting of a plurality of coils a moving tang projecting into the interior of the helix for installing the wire thread insert into a receiving thread. The wire thread insert is connected to the cylindrical helix via a bending portion such that the moving tang can be redressed into the receiving thread after installation of the wire thread insert. The wire thread insert is installed by means of an installation tool with a mounting spindle, which installs the wire thread insert in the receiving thread via a moving shoulder and the moving tang. A compression blade provided at the mounting spindle bends the moving tang back into the receiving thread while the mounting spindle is removed from the installed wire thread insert.
Wire thread insert with redressable mounting tang as well as its manufacturing and installation
A wire thread insert comprises besides a cylindrical helix consisting of a plurality of coils a moving tang projecting into the interior of the helix for installing the wire thread insert into a receiving thread. The wire thread insert is connected to the cylindrical helix via a bending portion such that the moving tang can be redressed into the receiving thread after installation of the wire thread insert. The wire thread insert is installed by means of an installation tool with a mounting spindle, which installs the wire thread insert in the receiving thread via a moving shoulder and the moving tang. A compression blade provided at the mounting spindle bends the moving tang back into the receiving thread while the mounting spindle is removed from the installed wire thread insert.
Wire forming apparatus
A wire forming apparatus which feeds out a wire to a formation space at a distal end of a wire guide (333) and works the wire into a desired shape by using radially arranged tools (T1-T4) includes a wire feeder (30) which supports the wire guide (333) and feeds out the wire to the wire guide (333), tool rotating means (230), from which the tool (T1-T4) is detachable, for changing a position of the tool (T1-T4) relative to the wire guide (333) by rotation, tool driving means (240), rotatably supported by the tool rotating means (230), for applying a driving force to the tool (T1-T4) attached to the tool rotating means (230), a table (210, 220) which supports the tool rotating means (230) and the tool driving means (240) and is configured to move in a two-dimensional direction, and control means (701) for controlling operations of the wire feeder (30), the tool rotating means (230), the tool driving means (240), and the table (210, 220) to work the wire into a desired shape.