B21H5/02

ROLL SPINNING FORMING DEVICE AND METHOD FOR TOOTHED PART

Disclosed is a roll spinning forming device for a toothed part. The device is mounted on a machine tool body. A blank, a mandrel and a driving synchromesh gear are mounted on a machine tool spindle. A driven synchromesh gear and a roller are arranged in parallel on the spindle. The driven synchromesh gear and the roller are connected by a telescopic constant speed universal joint and rotate at a same angular speed. The driven synchromesh gear is driven by a spring mechanism in the radial direction, and the roller is driven by a servo motor assembly in the radial direction. Further disclosed is a roll spinning forming method for a toothed part, the rotating speed of the blank is maintained to be matched with the rotating speed of the roller according to a gear ratio during the movement of the roller toward the blank.

METHOD FOR MANUFACTURING GEAR

A method for manufacturing a gear includes rotating a workpiece around a first axis, and rotating a plurality of cutting blades arranged annularly around a second axis skew to the first axis around the second axis. The method further includes, while causing the workpiece and the cutting blades to perform relative movement in a direction parallel to the first axis at a speed synchronized with a rotational speed of the workpiece, forming a helical tooth groove in an outer peripheral surface of the workpiece by the cutting blades. In a cross section perpendicular to the first axis, a diameter of a rolling circle in which an outline of the cutting blades and a target online of the gear make rolling contact with each other is larger than a diameter of a tooth depth center circle.

METHOD FOR MANUFACTURING GEAR

A method for manufacturing a gear includes rotating a workpiece around a first axis, and rotating a plurality of cutting blades arranged annularly around a second axis skew to the first axis around the second axis. The method further includes, while causing the workpiece and the cutting blades to perform relative movement in a direction parallel to the first axis at a speed synchronized with a rotational speed of the workpiece, forming a helical tooth groove in an outer peripheral surface of the workpiece by the cutting blades. In a cross section perpendicular to the first axis, a diameter of a rolling circle in which an outline of the cutting blades and a target online of the gear make rolling contact with each other is larger than a diameter of a tooth depth center circle.

Gear-tooth system and shaft/hub connection component

A gear-tooth system can be produced on a component of a shaft/hub connection. The component can have a first axis of rotation and a gear-tooth system; wherein the gear-tooth system of the component comprises a plurality of teeth, disposed next to one another along a circumference direction, wherein a tooth interstice is disposed between two teeth, in each instance, and each tooth has a head region and a flank region, in each instance, between head region and a foot region disposed in the tooth interstice, wherein the tooth interstice has a tooth gap width in the flank region; wherein the gear-tooth system has at least a first region and subsequently a second region along an axial direction parallel to the first axis of rotation; wherein the first region has a first tooth gap width and the second region has a second tooth gap width, which is less in comparison.

Rolling device for rolling work pieces having a toothing, and associated method
11638981 · 2023-05-02 · ·

A rolling device for work pieces with toothing, in particular gear wheels, includes first and second shaping tools which are guided by a guide relative to the work pieces. With respect to the work pieces, a first region of a tooth flank is shaped with the first shaping tool and a second region of the tooth flank is shaped by the second shaping tool. The first and second shaping tools are respectively mounted on first and second rollers. The second roller has an axial thickness on the circumference, which differs from the axial thickness of the first roller such that the second region of the tooth flank is different from the first region.

TOOL UNIT FOR A COLD FORMING MACHINE
20230356285 · 2023-11-09 ·

A tool unit for a cold forming machine. The tool unit has a tool slide, which is linearly movable in a longitudinal direction. A carrier for a cold forming rack of the tool unit is provided on the tool slide. By means of an adjustment device, the carrier can be positioned in a working direction. For this purpose carrier can be preferably linearly moved in working direction. In working direction the cold forming rack is supported on the carrier and is clamped by means of a clamping device against the carrier. For this purpose the clamping device has at least one clamping body, which can be moved opposed to a clamping force (F) in working direction and abuts against the cold forming rack. The clamping device is preferably not directly connected with the carrier. The clamping force is particularly supported indirectly or directly on the tool slide by passing carrier.

Floatingly mounted multi-piece rolling tool, and rolling machine

A rolling tool (5) has a basic body (6) for fastening the rolling tool (5) in a rolling machine (1) and a profiled part (7) for the shaping treatment of a workpiece (2) to be rolled. The basic body (6) and the profiled part (7) are of multi-piece design. The basic body (6) and the profiled part (7), in their interconnected position, are mounted movably relative to one another in a plane perpendicular to the rolling direction (23). The basic body (6) of the rolling tool (5) can also be part of the rolling machine (1).

METHOD FOR PRODUCING A HOLLOW SHAFT

A method for producing a hollow shaft from a tubular preform by pressure rolling shapes each end of the preform using at least one forming roller. A tubular preform with a round or polygonal cross-section is used, and the preform is held on a workpiece holder in the central tube region during the entire production process until the hollow shaft is completed.

Cold rolling machine and method for producing a profile on a workpiece

A cold rolling machine and method for producing a profile on a workpiece. The cold rolling machine having two constructed tool units. Each tool unit has at least one rolling rod extending in the longitudinal direction, a tool slide, a slide drive device, a pivoting carrier and a pivot drive. The at least one rolling rod is fastened to the tool slide and can be moved in the longitudinal direction by the slide drive device. The pivoting carrier can be pivoted about a pivot axis extending in the longitudinal direction by a pivot drive. The tool slide is arranged on the pivoting carrier. An angle of inclination can thereby be set between the two rolling rods, which angle of inclination can have, for example, a value of 0 degrees to 2.0 degrees or to 0.2 degrees. Conical profiles can thereby be produced in the workpiece.

SCATTERED TOPOGRAPHY ROLLING OF POWERED METAL GEARS
20220097159 · 2022-03-31 ·

A method to form a gear for motor vehicles includes one or more of the following: placing a blank between a first tool member and a second tool member, each of the first tool member and the second tool member having a set of teeth; and moving the first tool member and the second tool member towards the blank while rotating the first tool member and the second tool member to form a gear with a set of teeth from the blank. Each tooth of the set of teeth has a topography that varies tooth-to-tooth.