B21J5/008

Pin fin forming method

A pin fin forming method is a method of forming a plurality of pin fins on a surface of a metal plate by subjecting the metal plate to extrusion using a die having a plurality of through-holes and a roll. The pin fin forming method includes placing the metal plate between the die and the roll, and pressing the metal plate from a first end of the metal plate to a second end of the metal plate, by moving the roll relative to the die. The metal plate is pressed from the first end of the metal plate to the second end of the metal plate, in a state where a side surface of the second end of the metal plate and an upper surface of the second end of the metal plate are fixed.

METHOD FOR MANUFACTURING CONSTANT VELOCITY DRIVE SHAFT

The prevent invention proposes to provide a method for manufacturing a constant velocity drive shaft, which can manufacture especially a constant velocity drive shaft among other drive shafts with efficiency and stable high accuracy. The method for manufacturing a constant velocity drive shaft using a closed cold forging device having a plurality of mold pairs structured with an upper mold and a lower mold, comprises a first process for processing a forming material for forming the constant velocity drive shaft to form a first forming material having first large diameter portions by applying a pressure from a first upper mold of a first mold pair and pressures from both sides of the forming material, a second process for forming a second forming material having second large diameter portions by applying a pressure from a second upper mold of a second mold pair and pressures from both sides of the first forming material with respect to the first forming material being mold-processed in the first process, and a third process for forming third large diameter portions by applying a pressure from a third upper mold of a third mold pair and pressures from both sides of the second forming material with respect to the second forming material being mold-processed in the second process.

RADIAL FORGING FOR THE MANUFACTURE OF BALL SCREW ACTUATOR SHAFTS
20240300005 · 2024-09-12 ·

Methods are presented for the manufacture of tubular components having complex geometries. An exemplary method includes performing three radial forging operations on a workpiece that includes a bore along a longitudinal axis extending from a first end to a second end opposite the first end. The first radial forging operation includes holding the workpiece at the second end, and radially forging at least a portion of a first region proximal to the first end of the workpiece. The second radial forging operation includes holding the workpiece at the first end, and radially forging at least a first portion of a second region of the workpiece, the second region extending from the second end to a third region adjoining the first region. The third radial forging operation includes holding the workpiece at the first end, and radially forging at least a second portion of the second region of the workpiece.

METHOD FOR MANUFACTURING CYLINDRICAL RING MEMBER, BEARING, CLUTCH, VEHICLE, AND MACHINE

A method of manufacturing a cylindrical ring member includes a step of forming a metal intermediate material having a cylindrical portion and a chamfering step by cold forging in which a normal chamfer portion is formed on an axial end peripheral edge of the cylindrical portion by pressing a radial end portion of an axial end surface of the cylindrical portion against an annular chamfering surface provided in a mold configuring a mold device. A chamfering step is performed by cold forging in a state where a preliminary chamfer portion, of which a width dimension in a radial direction is larger than a width dimension of the normal chamfer portion in a radial direction, is formed on the axial end peripheral edge of the cylindrical portion.

Method for obtaining face teeth on an inner ring of a wheel hub and associated tool

A method and tool for obtaining face teeth having a plurality of radial teeth on an annular collar of an inner ring of a wheel hub; in which annular roughed-out face teeth are first formed on the collar coaxial with an axis of symmetry (A) of the collar and having a plurality of radial first teeth arranged in a crown and alternating at constant pitch with a plurality of radial first concavities; then a shaping tool comprising a pressing head provided with annular calibration face teeth is axially pressed onto the collar to engage with the annular roughed-out face teeth, second radial concavities of the annular calibration teeth each being delimited by a bottom wall having a rounded circumferential profile exactly reproducing in negative the rounded circumferential profile of the tips or ridges of the radial teeth of the required face teeth.

Method and apparatus for incremental sheet forming

A method and apparatus for processing a sheet of material. The sheet of material may be secured relative to a tool in an incremental sheet metal forming machine. The sheet of material may be incrementally shaped into a shape of a part using a stylus. The stylus may comprise a rod having a first end and a second end, a substantially curved surface on the first end, and a texture on at least a portion of the substantially curved surface on the first end. The texture may be configured to channel a lubricant onto the first end.

METHOD AND APPARATUS FOR PRODUCING FORGING BY ROTARY FORGING
20170100769 · 2017-04-13 ·

A cycle is repeated a plurality of times, which includes a forging process for placing a material to be forged in a lower die and pressing the material to be forged in this state and then separating an upper die from the material to be forged; an elevation process for lifting the material to be forged by using an elevation device to separate the material to be forged from the lower die; a rotation process for rotating the material to be forged around its center by using a rotation device; and a lowering process for placing the material to be forged rotated by the elevation device in the lower die.

Boron steel high-pressure cartridge case
12263521 · 2025-04-01 · ·

A boron steel high pressure cartridge case and method of manufacturing the same is provided. The method includes cold forming a cartridge case into a drawn blank or a tubular component; annealing the cartridge case using a belt furnace, flame furnace, induction furnace, or a batch furnace; performing a machine ejector slot and trim on the cartridge case; forming the shoulder and neck of the cartridge case; performing a heat treatment of the cartridge case; tempering the cartridge case; and coating the cartridge case with a zinc nickel plating. The cartridge case is fabricated of boron steel including 1.0% boron.

Method for forming a front toothing on an inner ring of a wheel hub and associated equipment

A method and equipment for forming a front toothing having a plurality of radial teeth on an annular collar of an inner ring of a wheel hub, wherein a plurality of first knives are axially and sequentially impressed on the annular collar and have a first predetermined circumferential profile (P1) configured to form radial reliefs which are spaced by imprints and have a rounded circumferential profile corresponding to the profile of the ridges of the radial teeth to be obtained; thereafter, a plurality of second knives are axially and sequentially impressed on the annular collar inside the imprints and have a third predetermined circumferential profile (P3) configured to reproduce in reverse at least part of respective opposite flanks of the radial teeth of the front toothing to be obtained.

Devices and methods for controllable forging of forming flow line of complex-shaped component

The present disclosure provides a device and a method for controllable forging of a forming flow line of a complex-shaped component. The device includes a frame, a shaping unit, a cushioning unit, and a cleaning unit, and the frame is used to mount and fix the shaping unit, the cushioning unit, and the cleaning unit; the shaping unit is used to improve a shaping capacity of processed parts; the cushioning unit is used to reduce a vibration in a metal shaping process to avoid an impact on the shaping of the metal; the cleaning unit is used to clean up a surface of a mold after shaping; when the metal is put into the mold, the metal is extruded and shaped through the shaping unit, and at the same time, the cushioning unit is used to offset the vibration generated by the shaping unit during the shaping process.