B21J5/02

Forging device for the production of a piston blank, and method for the production of the piston blank by means of said forging device

A forging device for producing a piston blank has a forging mold that has an essentially cylindrical cavity matching the radial outer surface of the piston blank, a forging base delimiting the cavity, and a central die consisting of a mandrel that has a conically tapering extension which is mounted on the mandrel and the shape of which matches the inner surface of the piston blank. In order to form the radially outer surfaces of the piston slipper walls and a peripheral cooling pocket located radially outside the slipper walls in the piston head, the forging device has two lateral jaws which are mounted in the forging device so as to be movable at an angle to the longitudinal axis of the forging device.

Systems and methods for implementing bulk metallic glass-based macroscale compliant mechanisms

Systems and methods in accordance with embodiments of the invention implement bulk metallic glass-based macroscale compliant mechanisms. In one embodiment, a bulk metallic glass-based macroscale compliant mechanism includes: a flexible member that is strained during the normal operation of the compliant mechanism; where the flexible member has a thickness of 0.5 mm; where the flexible member comprises a bulk metallic glass-based material; and where the bulk metallic glass-based material can survive a fatigue test that includes 1000 cycles under a bending loading mode at an applied stress to ultimate strength ratio of 0.25.

RING MOLDED ARTICLE MANUFACTURING METHOD AND RING MATERIAL
20170284217 · 2017-10-05 ·

A ring molded article manufacturing method capable of reliably and efficiently producing a ring molded article in which dead metal regions are reduced, and a ring material used for producing the ring molded article, are provided. The present invention relates to the method for manufacturing a ring molded article having two convex portions which respectively protrude on both sides of the ring molded article in a direction of a center axis thereof and extend in a direction of a circumference of the ring molded article. In the manufacturing method, the ring material is placed inside two molds on which concave portions respectively corresponding to the convex portions are formed, in a condition in which the ring material is supported by a region on an outer peripheral side from an outer peripheral side corner in the concave portion of one of the two molds and a region on an inner peripheral side from an inner peripheral side corner in the concave portion of another of the two molds, the ring material is then forged so as to be pressed by the two molds in a direction of a center axis of the ring material, and the ring molded article is thus produced. In addition, the present invention relates to the ring material used for producing the ring molded article.

METHOD OF MANUFACTURING Ni-BASE SUPERALLOY
20170283926 · 2017-10-05 ·

There is provided a method of manufacturing an Ni-base superalloy which enables a uniform coat of a glass lubricant to be maintained even after heated to hot forging temperature. The method of manufacturing an Ni-base superalloy in which a forging stock containing an Ni-base superalloy, coated with a lubricant, is subjected to hot forging includes: a preliminary oxidation step of previously generating a Cr oxide coating film having a film thickness of 0.5 to 50 μm on the forging stock thereby to obtain a preliminarily oxidized material; a lubricant coating step of coating the preliminarily oxidized material with a glass lubricant containing borosilicate glass as a main component thereby to obtain a material to be forged; and a hot forging step of hot forging the material to be forged thereby to obtain a hot forged material.

METHOD OF MANUFACTURING BIFURCATED PIPE AND BIFURCATED CONNECTOR FOR CONNECTING HOSES AND FUEL SUPPLY HOSE MANUFACTURED USING THE SAME
20170274444 · 2017-09-28 ·

The present invention relates to a method of manufacturing a bifurcated pipe and a bifurcated connector for connecting hoses and a fuel supply hose manufactured using the same, in which connection between a torch and an oxygen tank or a gas tank is facilitated and hoses are prevented from becoming twisted or entangled during a welding or cutting process.

Further, according to the present invention, a single connection hose is prevented from being damaged by sparks, a piece of steel cut off the workpiece, a discarded welding rod, or a sharp cut surface or edge of the workpiece, and a worker is capable of easily recognizing gas leakage and a portion from which gas is leaking, thereby preventing an accident.

METHOD OF MANUFACTURING BIFURCATED PIPE AND BIFURCATED CONNECTOR FOR CONNECTING HOSES AND FUEL SUPPLY HOSE MANUFACTURED USING THE SAME
20170274444 · 2017-09-28 ·

The present invention relates to a method of manufacturing a bifurcated pipe and a bifurcated connector for connecting hoses and a fuel supply hose manufactured using the same, in which connection between a torch and an oxygen tank or a gas tank is facilitated and hoses are prevented from becoming twisted or entangled during a welding or cutting process.

Further, according to the present invention, a single connection hose is prevented from being damaged by sparks, a piece of steel cut off the workpiece, a discarded welding rod, or a sharp cut surface or edge of the workpiece, and a worker is capable of easily recognizing gas leakage and a portion from which gas is leaking, thereby preventing an accident.

METHOD OF REPEATEDLY PROCESSING METAL

A method of processing hexahedral metal includes an X-axis edge forging step to press two X-axis edges on opposite sides to each other from a center of the hexahedral metal among edges formed in an X-axis direction, process the hexahedral metal into hexagonal prismatic metal, and restore the hexagonal prismatic metal to hexahedral metal, a Y-axis edge forging step to press two Y-axis edges on opposite sides to each other from the center of the hexahedral metal among edges formed in a Y-axis direction, process the hexahedral metal into hexagonal prismatic metal, and restore the hexagonal prismatic metal to hexahedral metal, and a Z-axis edge forging step to press two Z-axis edges on opposite sides to each other from the center of the hexahedral metal among edges formed in a Z-axis direction, process the hexahedral metal into hexagonal prismatic metal, and restore the hexagonal prismatic metal to hexahedral metal.

FORGED ALUMINUM ALLOY HAVING EXCELLENT STRENGTH AND DUCTILITY AND METHOD FOR PRODUCING THE SAME

Provided is a hot-forged 6xxx-series aluminum alloy having excellent corrosion resistance and still having both high strength and good ductility. A forged 6xxx-series aluminum alloy having a specific chemical composition after solution treatment is further subjected to warm working to introduce dislocations into the forged aluminum alloy microstructure. This allows the forged aluminum alloy after artificial aging to have a microstructure which has a high dislocation density, includes a large proportion of small angle grain boundaries, and has a high average number density of precipitates. Thus, the resulting forged aluminum alloy has a 0.2% yield strength of 400 MPa or more and an elongation of 10% or more and combines properties necessary for suspension parts.

FORGED ALUMINUM ALLOY HAVING EXCELLENT STRENGTH AND DUCTILITY AND METHOD FOR PRODUCING THE SAME

Provided is a hot-forged 6xxx-series aluminum alloy having excellent corrosion resistance and still having both high strength and good ductility. A forged 6xxx-series aluminum alloy having a specific chemical composition after solution treatment is further subjected to warm working to introduce dislocations into the forged aluminum alloy microstructure. This allows the forged aluminum alloy after artificial aging to have a microstructure which has a high dislocation density, includes a large proportion of small angle grain boundaries, and has a high average number density of precipitates. Thus, the resulting forged aluminum alloy has a 0.2% yield strength of 400 MPa or more and an elongation of 10% or more and combines properties necessary for suspension parts.

Method for producing an extruded bearing journal

In a method for producing an extruded bearing journal, the bearing journal is extruded in an extrusion tool by means of at least one extrusion punch and, after the extrusion of the bearing journal, reworking of the bearing journal is performed in order to improve the cylindricity of the bearing journal at least over a section of the longitudinal extent of the bearing journal. During the reworking, the bearing journal is arranged, at least over a section of its longitudinal extent adjoining its free end, in a cavity that is delimited in a radial direction of the bearing journal by a wall surface surrounding the lateral surface of the bearing journal, and a reworking punch which is movable in the longitudinal direction of the bearing journal is moved toward the free end of the bearing journal and is pressed against the face surface of the bearing journal and, in this way, a plastic deformation of the bearing journal, with a flow of material of the bearing journal, is effected.