The invention discloses a process of manufacturing heavy and critical components such as a blowout preventer (BOP) with a combination of open die forging, piercing and machining process which results in to better material utilization and saving in the machining time. The forging process of the invention involves a step of notching, wherein a transverse notch is made near each end of the ingot before cogging said ingot. The invention allows development of safety and critical components with effective material utilisation.

Various implementations include a ring material used for producing a ring molded article. The ring molded article has two convex portions which respectively protrude on opposite sides of the ring molded article in a direction of a center axis thereof and extend in a direction of a circumference of the ring molded article. A straight line passing through centers of gravity of first and second side regions is inclined by an angle relative to the center axis of the ring material, the first and second side regions are obtained by virtually dividing a one half section of the ring material based on a middle of a maximum height of the ring material in the direction of the center axis of the ring material, and a range of the angle is 7 degrees to 40 degrees.

Various implementations include a ring material used for producing a ring molded article. The ring molded article has two convex portions which respectively protrude on opposite sides of the ring molded article in a direction of a center axis thereof and extend in a direction of a circumference of the ring molded article. A straight line passing through centers of gravity of first and second side regions is inclined by an angle relative to the center axis of the ring material, the first and second side regions are obtained by virtually dividing a one half section of the ring material based on a middle of a maximum height of the ring material in the direction of the center axis of the ring material, and a range of the angle is 7 degrees to 40 degrees.

A forging and inclined window hole punching composite die includes an upper die holder, a connection sleeve, an upper die sliding sleeve, a pressure plate, inclined window puncher pins, a center puncher pin, first connection screw rods, first springs, second connection screw rods, second springs, hydraulic assistant systems, a lower die and a bottom plate. Bottom surface of the pressure plate of the composite die is a plane to avoid deformation of a front molding surface. Hydraulic power is added to the inclined window puncher pins to increase the pressure for punching inclined holes, avoid quality problems and increase a demolding force. A multi-split synchronous hydraulic device may well realize synchronization of the plurality of inclined window puncher pins.

The invention relates to a method for producing a piston rod unit, or a shaft, in lightweight construction, with a rod which is hollowly-drilled by means of a deep bore into the rod shank, and the resulting rod opening is closed subsequently by means of a forging process.

A forging apparatus includes an ironing mechanism and a phase alignment mechanism. The ironing mechanism includes: a punch set, which is fitted into a cylindrical portion of a pre-processing material to be formed into the outer joint member, and is radially expandable and contractible, the cylindrical portion having grooves formed in an inner peripheral surface thereof; and a die having a hole into which the cylindrical portion is press-fitted. The phase alignment mechanism is configured to align phases of the grooves in the inner peripheral surface of the pre-processing material and phases of track groove portion forming surfaces of the punch set with each other before the pre-processing material is fitted to the punch set.

An aluminum alloy forging of the present invention includes 0.15 wt % to 1.0 wt % of Cu, 0.6 wt % to 1.3 wt % of Mg, 0.60 wt % to 1.45 wt % of Si, 0.03 wt % to 1.0 wt % of Mn, 0.2 wt % to 0.4 wt % of Fe, 0.03 wt % to 0.4 wt % of Cr, 0.012 wt % to 0.035 wt % of Ti, 0.0001 wt % to 0.03 wt % of B, 0.25 wt % or less of Zn, 0.05 wt % or less of Zr, the balance being Al and inevitable impurities. When integrated intensity of a diffraction peak of an AlFeMnSi phase in an X-ray diffraction pattern obtained by an X-ray diffraction measurement of a cross-section of the forging is “Q.sub.1” (cps.Math.deg) and integrated intensity of a diffraction peak of a (200) plane of an Al phase is “Q.sub.2” (cps.Math.deg), a value of Q.sub.1/Q.sub.2 is 6×10.sup.−2 or less.

An aluminum alloy forging of the present invention includes 0.15 wt % to 1.0 wt % of Cu, 0.6 wt % to 1.3 wt % of Mg, 0.60 wt % to 1.45 wt % of Si, 0.03 wt % to 1.0 wt % of Mn, 0.2 wt % to 0.4 wt % of Fe, 0.03 wt % to 0.4 wt % of Cr, 0.012 wt % to 0.035 wt % of Ti, 0.0001 wt % to 0.03 wt % of B, 0.25 wt % or less of Zn, 0.05 wt % or less of Zr, the balance being Al and inevitable impurities. When integrated intensity of a diffraction peak of an AlFeMnSi phase in an X-ray diffraction pattern obtained by an X-ray diffraction measurement of a cross-section of the forging is “Q.sub.1” (cps.Math.deg) and integrated intensity of a diffraction peak of a (200) plane of an Al phase is “Q.sub.2” (cps.Math.deg), a value of Q.sub.1/Q.sub.2 is 6×10.sup.−2 or less.

Methods for forming fixed-cutter earth-boring drill bits include retrieving a forged steel drill bit body from an inventory of substantially identical forged steel drill bit bodies including fixed blades and junk slots between the fixed blades. Cutter pockets are formed in the blades. Nozzle holes are formed in the drill bit body to provide fluid communication from an interior of the forged steel drill bit body to the junk slots. Additional methods include forging first and second steel drill bit bodies substantially identical in shape and configuration, forming first cutter pockets in the first steel drill bit body in a first configuration, and forming second cutter pockets in the second steel drill bit body in a second, different configuration.

A sputtering target comprising a forged aluminum material having an average grain size between about 15 and 55 microns. The aluminum material has at least one of the following: a homogeneous texture with minimal texture banding as measured by banding factor B below about 0.01; a texture gradient H of less than 0.2; or either weak (200) texture or near random texture characterized by maximum intensity of inverse pole figure less than 3 times random in multiple directions.