A collating system for rivets is provided that includes a rivet holder for supporting rivets in a predetermined pattern. In one form, the rivet holder includes a body having cavities for supporting the rivets therein. The rivet holder body includes a top plate member and a bottom plate member. The rivet holder has drive heads connected to the top plate member via frangible portions and the bottom plate member has retaining webs disposed below the drive heads. The top and bottom plates are secured together to capture heads of the rivets between the drive heads and retaining webs. The drive heads may be driven downward to drive the rivet heads from the rivet holder and into bores of a guide block with the retaining webs flexing to release the rivet head from the lower bottom plate member. A method of using the rivet collating system is also disclosed.

A collating system for rivets is provided that includes a rivet holder for supporting rivets in a predetermined pattern. In one form, the rivet holder includes a body having cavities for supporting the rivets therein. The rivet holder body includes a top plate member and a bottom plate member. The rivet holder has drive heads connected to the top plate member via frangible portions and the bottom plate member has retaining webs disposed below the drive heads. The top and bottom plates are secured together to capture heads of the rivets between the drive heads and retaining webs. The drive heads may be driven downward to drive the rivet heads from the rivet holder and into bores of a guide block with the retaining webs flexing to release the rivet head from the lower bottom plate member. A method of using the rivet collating system is also disclosed.

A first piece (13) includes a first ring portion (13b) and a second ring portion (13c) which are arranged side by side in an axial direction and an inner diameter and an outer diameter of the first ring portion (13b) are respectively larger than an inner diameter and an outer diameter of the second ring portion (13c). A second piece (16) is obtained by pressing the first piece (13) while the first piece (13) is disposed between a first set and a second set.

A first piece (13) includes a first ring portion (13b) and a second ring portion (13c) which are arranged side by side in an axial direction and an inner diameter and an outer diameter of the first ring portion (13b) are respectively larger than an inner diameter and an outer diameter of the second ring portion (13c). A second piece (16) is obtained by pressing the first piece (13) while the first piece (13) is disposed between a first set and a second set.

This invention relates to a solenoid housing and to a method for providing a solenoid housing having the base, wall, center pole, and flange integrally connected as a single piece. The instant invention provides for mounting protrusions and window for electrical leads as an integral part of the housing and manufacturing process.

A system and method of friction welding a workpiece. A curl forming die may be disposed proximate a first part and a second part. The curl forming die may form a curl that is generated when the first part is friction welded to the second part.

A method is provided for manufacturing a catalytic converter housing arrangement with at least one sensor carrier for an exhaust system of a vehicle. The method includes the steps of: a) providing at least one sensor carrier sheet metal blank (42); b) forming at least one sensor mounting opening (48) in the sensor carrier sheet metal blank (42) by flow drilling such that a length (L) of the opening is greater than a thickness (D) of the material of the sensor carrier sheet metal blank (42) before step b) is carried out; and c) preparing an internal thread in the at least one sensor mounting opening (48) for providing a sensor carrier.

A cup member has a cylindrical portion, a bottom portion, and a short shaft portion having a solid shaft shape and including a joining end surface at an end portion thereof. A shaft member has a solid shaft shape and includes a joining end surface at one end thereof. The joining end surfaces of the cup and shaft members are brought into abutment against each other and welded from a radially outer side to form a welded portion. At this time, center segregation is prevented from interfering with the welded portion. The cup member is formed by forging including upsetting a billet having a columnar shape successively in a plurality of stages, extruding the cylindrical portion and the short shaft portion, and ironing the cylindrical portion. In the course of the upsetting, a region of the billet corresponding to a bottom side of the cup member is narrowed.

A cup member has a cylindrical portion, a bottom portion, and a short shaft portion having a solid shaft shape and including a joining end surface at an end portion thereof. A shaft member has a solid shaft shape and includes a joining end surface at one end thereof. The joining end surfaces of the cup and shaft members are brought into abutment against each other and welded from a radially outer side to form a welded portion. At this time, center segregation is prevented from interfering with the welded portion. The cup member is formed by forging including upsetting a billet having a columnar shape successively in a plurality of stages, extruding the cylindrical portion and the short shaft portion, and ironing the cylindrical portion. In the course of the upsetting, a region of the billet corresponding to a bottom side of the cup member is narrowed.

There is provided a method of manufacturing a metal shell formed body by cold forging for a metal shell of a spark plug. In the manufacturing method, a semi-finished formed body is first provided with a second inner step without the formation of an annular front end portion. After the semi-finished formed body is inserted from its front end side into a die, a punch is pushed into the semi-finished formed body from its rear end side. By pushing the punch, an annular front-facing surface of the punch is pushed onto the second inner step so as to press a front end portion of the formed body against an annular front end portion forming part of the die. By such a forming step, the metal shell formed body is obtained in which the annular front end portion is formed by extrusion.