A method of forming a rotor by forming a mold by forming a first mold cake, a second mold cake, and a core that fits between the first and the second mold cake. The method includes a step of locating the core between the first mold cake and the second mold cake. The core includes a body, one or more projections extending from the body for forming one or more holes in a base portion of the rotor, and one or more projections extending from the body for forming one or more holes in a bat wall of the rotor.

A method of producing a steel foam component includes providing a mold defining a cavity. The method also includes positioning an insert within the cavity of the mold. The insert can be configured to form a generally uniform pattern of pores within the steel foam component, and in some cases occupies at least 20% of the cavity. The method can further include pouring molten steel into the cavity, cooling the molten steel into the steel foam component, and removing the steel foam component and the insert from the mold. Steel components having internal shapes corresponding to the insert(s) are also provided.

The present invention relates to a method for the layer-by-layer production of a cured three- dimensional shaped body, wherein the method comprises at least: (i) providing a binder comprising at least the following components: a) monomeric furfuryl alcohol and optionally a resin component comprising at least a furan resin, wherein about 60% by weight to 100% by weight of monomeric furfuryl alcohol, based on the sum of monomeric furfuryl alcohol and resin component are present in the binder, and b) a hardener component selected from methanesulfonic acid, benzenesulfonic acid, and mixtures thereof, (ii) providing a layer of a refractory molding material to provide a molding material layer, (iii) selectively applying a component a) or b) of the binder separately from the refractory molding material to at least a part of the molding material layer, (iv) applying the other component of the binder separately from the component mentioned in step (iii), wherein step (iv) can be carried out before or after step (iii), or step (iv) can be combined with step (ii), and (v) optionally repeating steps (ii), (iii), and (iv) once or several times. Shaped bodies obtainable thereby as well as their use are disclosed as well.

A method for producing iron metal castings, wherein an expendable mold having a cavity for holding casting material is inserted into an opened multi-part permanent mold, the permanent mold is closed, the cavity is filled with casting material, wherein a supporting device partially protruding into the cavity is partially overcast, the expendable mold is cooled in the permanent mold after the filling, the permanent mold is opened during the cooling, after the liquidus temperature has been fallen below at the earliest, and the expendable mold is nondestructively removed from the permanent mold together with the casting, the expendable mold is further cooled together with the solidified casting while hanging on the supporting device, at least until the microstructure formation of the casting is concluded, the casting is demolded by removing the expendable mold.

Disclosed is a method for unpacking a component 11, produced by means of an additive manufacturing process, from a particulate material fill 9 of loose, unconsolidated particulate material, which is arranged together with the component 11 in a construction space 5 and surrounds the component 11. In order to unpack the component 11, the particulate material fill 9 surrounding the component 11 is transferred into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized, and the fluidized, unconsolidated particulate material is drained downward off the construction space 5. In addition, a device for use in the method is described.

A mold assembly for a hot stamping die is provided. The mold assembly includes a mold having a body defining a cavity and a removable channel insert. The removable channel insert is positioned in the cavity and has a curved shape. The removable channel insert also includes a plurality of projections integrating the insert with the body. The removable channel insert is configured to form inlets and outlets for fluid in the hot stamping die upon removal of the insert.

A mold assembly for a hot stamping die is provided. The mold assembly includes a mold having a body defining a cavity and a removable channel insert. The removable channel insert is positioned in the cavity and has a curved shape. The removable channel insert also includes a plurality of projections integrating the insert with the body. The removable channel insert is configured to form inlets and outlets for fluid in the hot stamping die upon removal of the insert.

The device according to any of the preceding claims 13 to 19, characterized in that the device is further configured to carry out a method comprising the step of positioning the green sand mold (3), wherein the device is provided with levelling means configured to hold an upper side of the green sand mold (3) during step c in a parallel position in relation to a gravitationally horizontal plane.

The device according to any of the preceding claims 13 to 19, characterized in that the device is further configured to carry out a method comprising the step of positioning the green sand mold (3), wherein the device is provided with levelling means configured to hold an upper side of the green sand mold (3) during step c in a parallel position in relation to a gravitationally horizontal plane.

A cast mold fabricating device supplies thickener-coated sand and steam into a mold forming die at an optimum timing to shorten a mold fabrication time. The device includes the die 2 with an injection inlet 1, a sand supply head 4 for supplying and filling the thickener-coated sand 3 into the die, a steam supply head 5 for supplying steam into the die 2 to solidify and/or cure a thickener of the sand by application of heat of the steam. The device further includes a vertical drive 6 for lowering the sand supply head 4 to a position where the injection inlet 1 is connected to a sand nozzle 8 of the sand supply head 4, and a horizontal drive 7 for advancing the steam supply head 5 to a position where the injection port 1 is connected to a steam nozzle 9 of the steam supply head 5.