A method and apparatus for manufacturing a flexible layer stack, and to a flexible layer stack. Implementations of the present disclosure particularly relate to a method and apparatus for coating flexible substrates with a low melting temperature metal or metal alloy. In one implementation, a method is provided. The method includes delivering a transfer liquid to a quenching surface of a rotating casting drum. The method further includes forming a material layer stack over the rotating casting drum by delivering a molten metal or molten metal alloy toward the quenching surface of the rotating casting drum. The method further includes transferring the material layer stack from the rotating casting drum to a continuous flexible substrate, wherein the quenching surface of the rotating casting drum is cooled to a temperature at which the layers of the material layer stack solidify.

The invention relates to a method for manufacturing a metal ingot by continuous casting, comprising the following steps: S1: melting the metal, S2: transferring the liquid metal (2) by pouring it into a crucible (12), S3: moving the base plate (14) of the crucible (12), S4: progressive solidification of the liquid metal (2) from the base plate (14) of the crucible (12), and S5: during the step S3 of moving the base plate (14), applying a compression force to the metal (3) which is present between the base plate (14) and the side wall (13), the compression force being applied along a second axis (X2) parallel to the first axis (X1) so as to deform the metal and to obtain an ingot (3) which has a smaller width (L2).

Provided is a non-oriented electrical steel sheet having such a low Al concentration so that it is excellent in terms of the recycling efficiency of scrap iron and having a high magnetic flux density and low iron loss.

The non-oriented electrical steel sheet according to the present invention has a chemical composition containing C; 0.0050 mass % or less, Si; 1.5 mass % to 5.0 mass %, Mn; 0.2 mass % to 3.0 mass %, sol.Al; 0.0030 mass % or less, P; 0.2 mass % or less, S; 0.0050 mass % or less, N; 0.0040 mass % or less, T.Ca; 0.0010 mass % to 0.0080 mass %, T.O; 0.0100 mass % or less, REM; 0.0001 mass % to 0.0050 mass %, and a balance of Fe and inevitable impurities, in which a value of a mass-related fractional expression ((T.Ca+REM)/(T.O+S)), which is a relational expression for the masses of the four constituents described above, that is, T.Ca, REM, T.O, and S, is 0.4 or more.

Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.

Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.

A metal member according to this invention is composed of polycrystals of a metal made of ruthenium or an alloy containing ruthenium at a maximum ratio. The aspect ratio of a crystal grain of the polycrystalline metal member is 1.5 or more. A plurality of crystal grains forming the metal member are arranged with their major axes being pointed in the same direction, and the number of crystal grains in a section in the major axis direction of the crystal grains is 120 or less per 1 mm.sup.2.

A steel member according to an aspect of the present invention has a predetermined chemical composition, in which a metallographic structure includes, by a volume %, 60.0% to 85.0% of martensite, 10.0% to 30.0% of bainite, 5.0% to 15.0% of residual austenite, and 0% to 4.0% of a remainder in microstructure. A length of a maximum minor axis of the residual austenite is 30 nm or longer. A number density of a carbide which exist in the steel member and has a circle equivalent diameter of 0.1 μm or more and an aspect ratio of 2.5 or less is 4.0×10.sup.3 pieces/mm.sup.2 or less.

A method of making a rare earth magnet containing zero heavy rare earth elements includes a step of mixing the fine grain powder with the lubricant having a weight content of at least 0.03 wt. % and no greater than 0.2 wt. % for a period of between 1 and 2 hours. The step of pulverizing is further defined as jet milling the alloy powder with the lubricant using a carrier gas of argon or nitrogen. The method further includes a step of controlling oxygen content during the steps of melting, forming, disintegrating, mixing, pulverizing, molding, and sintering whereby the impurities including Carbon (C), Oxygen (O), and Nitrogen (N) satisfies 1.2C+0.6O+N≤2800 ppm. A rare earth magnet composition including C, O, and N whereby C, O, and N satisfies 1.2C+0.6O+N≤2800 ppm and has zero heavy rare earth elements.

There is disclosed a lightweight steel with an enhanced elastic modulus, wherein the lightweight steel has a chemical composition by mass percentage of 0.001%≤C≤0.30%, 0.05%≤Mn≤4.0%, 1.5%<Al<3.0%, 1.5%≤Ti≤7.0%, 0.5%≤B≤3.6%, and the remainder consisting of Fe and other unavoidable impurities. A microstructure of the lightweight steel comprises a matrix and fine hardening granules evenly distributed throughout the matrix. The matrix entirely or partially comprises a ferrite and/or a bainite. The hardening granule comprises at least TiB.sub.2.

The present invention discloses a magnesium alloy, a preparation method of a magnesium alloy section bar and a preparation method of a magnesium alloy rim, wherein the magnesium alloy contains the following components in percentage by weight: 5.5-6.0% of Zn, 0.3-0.6% of Zr, 0.5-2.0% of lanthanum-rich mixed rare earth and the balance of Mg.