A cast piston for an internal combustion engine is made of an iron-based material and has windows in at least one side wall carrying a piston pin boss. The windows are asymmetric relative to one another on the side of the skirt walls.

An overlay of a sliding component, such as a sliding component for an engine, may provide a bearing surface against a steel journal, for example. The overlay may include intermetallic particles disposed in a matrix including tin (Sn). The matrix may be formed by electroplating. Examples of intermetallic particles include, but are not limited to, aluminides and nickel aluminides. The matrix may include an electroplated matrix of tin and/or a tin alloy.

An overlay of a sliding component, such as a sliding component for an engine, may provide a bearing surface against a steel journal, for example. The overlay may include intermetallic particles disposed in a matrix including tin (Sn). The matrix may be formed by electroplating. Examples of intermetallic particles include, but are not limited to, aluminides and nickel aluminides. The matrix may include an electroplated matrix of tin and/or a tin alloy.

A method for manufacturing a cylinder block for a vehicle integrates a cylinder liner with the cylinder block. The method includes steps of: preparing a molded material having a cylinder liner shape; fixing the prepared molded material to an inside of a mold for the cylinder block; and casting the cylinder block integrated with the molded material by injecting casting molten metal for the cylinder block into the mold for the cylinder block to which the molded material is fixed.

A method for manufacturing a cylinder block for a vehicle integrates a cylinder liner with the cylinder block. The method includes steps of: preparing a molded material having a cylinder liner shape; fixing the prepared molded material to an inside of a mold for the cylinder block; and casting the cylinder block integrated with the molded material by injecting casting molten metal for the cylinder block into the mold for the cylinder block to which the molded material is fixed.

A wet cylinder liner for internal combustion engines may include a cylindrical body composed of a ferrous alloy having a circumferential outer surface. The cylindrical body may include a first layer and a second layer disposed sequentially on the outer surface. The first layer may include at least one of at least one silicon and at least one two-component epoxy adhesive. The second layer may include a silane-elastomer compound. The silane-elastomer compound may include nanoparticles of silicon oxide and an adhesion modifier additive. The second layer may be configured as an interface between a cooling fluid and the first layer, as well as to resist erosion by cavitation. The first layer may facilitate an interface for resistance at high temperatures.

A wet cylinder liner for internal combustion engines may include a cylindrical body composed of a ferrous alloy having a circumferential outer surface. The cylindrical body may include a first layer and a second layer disposed sequentially on the outer surface. The first layer may include at least one of at least one silicon and at least one two-component epoxy adhesive. The second layer may include a silane-elastomer compound. The silane-elastomer compound may include nanoparticles of silicon oxide and an adhesion modifier additive. The second layer may be configured as an interface between a cooling fluid and the first layer, as well as to resist erosion by cavitation. The first layer may facilitate an interface for resistance at high temperatures.

Provided is a spiny liner that may further improve bonding strength when being integrated with metal on the outer peripheral surface side. The spiny liner includes a plurality of projections including constricted projections on the surface. Denoting the number of constricted projections per 100 mm2 out of the projection by Pc, the average height of projections by h (mm), and the average of maximum thicknesses and the average of minimum thicknesses of any 20 projections out of the constricted projections by dw (mm) and dn (mm), respectively, the total value of (I) and (II) below is 1.55 or more.

(I)=Pc×[(0.35 hπ/12)×(2dw.sup.2−dw×dn−dn.sup.2)]

(I)=Pc×{(dn.sup.2/4)×r×0.35h}

A device for producing a cylinder crankcase using a low-pressure casting method or a gravity casting method. The device includes an outer casting mold which includes at least one mold part which, in an assembled state, forms a mold cavity that reproduces, for casting purposes, an outer contour of the cylinder crankcase. A region of the mold cavity forms a cylinder space of the cylinder crankcase. A dosing furnace contains a liquid metal. At least one gate is arranged geodetically below the mold cavity and via which the dosing furnace can be fluidically connected to the mold cavity. Sprue bushings project into the region of the mold cavity that forms the cylinder space of the cylinder crankcase. Each of the at least one gate is connected to one of the sprue bushings.

A device for producing a cylinder crankcase using a low-pressure casting method or a gravity casting method. The device includes an outer casting mold which includes at least one mold part which, in an assembled state, forms a mold cavity that reproduces, for casting purposes, an outer contour of the cylinder crankcase. A region of the mold cavity forms a cylinder space of the cylinder crankcase. A dosing furnace contains a liquid metal. At least one gate is arranged geodetically below the mold cavity and via which the dosing furnace can be fluidically connected to the mold cavity. Sprue bushings project into the region of the mold cavity that forms the cylinder space of the cylinder crankcase. Each of the at least one gate is connected to one of the sprue bushings.