The present disclosure relates to a plurality of powder particles configured to be joined in an additive manufacturing process to form a part, and wherein each one of the powder particles comprises a three dimensional, non-spherical shape. The non-spherical shape of each one of the plurality of powder particles may be at least one of identical in three dimensional shape, or at least partially complementary in three dimensional shape, to each other. The plurality of powder particles may further be of dimensions enabling fitting individual ones of the plurality of particles in abutting relationship with one another with substantially no voids between them.

The Cu core ball contains a Cu ball and a solder layer for covering a surface of the Cu ball. The Cu ball contains at least one element selected from Fe, Ag, and Ni in a total amount of 5.0 or more to 50.0 ppm by mass or lower, S in an amount of 0 or more to 1.0 ppm by mass or lower, P in an amount of 0 or more to less than 3.0 ppm by mass, and remainder of Cu and inevitable impurities. The Cu ball contains purity which is 99.995% or higher and 99.9995% by mass or lower, and sphericity which is 0.95 or higher. The solder layer includes Ag in an amount of more than 0 to 4.0% by mass or less, Cu in an amount of more than 0 to 3.0% by mass or less, and remainder of Sn.

A method of producing a vehicle glass assembly, includes (A) providing a connector made of metal plate and comprising a first flat portion, a second flat portion and a bridge portion connecting between the first and the second flat portions, each the flat portion having a respective surface to be soldered, (B) soldering lead-free solder onto the surfaces to form first and second blocks of lead-free solder on the surfaces of the first flat portion and the second flat portion, respectively, (C) providing a glass substrate layer on which an electrically conductive layer comprising a wire pattern and a busbar is formed, and (D) sandwiching the lead-free solder blocks between their respective surfaces and the busbar, and then melting the blocks to form solder connections between the connector and the busbar; wherein the amount of lead-free solder in each of the blocks is between 15 mg and 50 mg.

A method of producing a vehicle glass assembly, includes (A) providing a connector made of metal plate and comprising a first flat portion, a second flat portion and a bridge portion connecting between the first and the second flat portions, each the flat portion having a respective surface to be soldered, (B) soldering lead-free solder onto the surfaces to form first and second blocks of lead-free solder on the surfaces of the first flat portion and the second flat portion, respectively, (C) providing a glass substrate layer on which an electrically conductive layer comprising a wire pattern and a busbar is formed, and (D) sandwiching the lead-free solder blocks between their respective surfaces and the busbar, and then melting the blocks to form solder connections between the connector and the busbar; wherein the amount of lead-free solder in each of the blocks is between 15 mg and 50 mg.

A dynamically impacting method comprising simultaneously peening a substrate surface and forming a thin film of metallic glass on the substrate surface for increasing the surface hardness, fatigue resistance, anti-fracture toughness and corrosion resistance of the substrate simultaneously.

A powder feed for injection molding process includes a first metal powder, and a second metal powder. The first metal powder and the second metal powder are mixed together evenly. The second metal powder has a mass percentage of about less than 10% of a total mass of the powder feed for injection molding process. The first metal powder is resistant to the corrosion by a chemical reagent, and the second metal powder is corrodible in the chemical reagent.

There is provided a silver powder which has a small average particle diameter and a small thermal shrinkage percentage, and a method for producing the same. While a molten metal of silver heated to a temperature (1292 to 1692 C.), which is higher than the melting point (962 C.) of silver by 330 to 730 C., is allowed to drop, a high-pressure water is sprayed onto the molten metal of silver (preferably at a water pressure of 90 to 160 MPa) to rapidly cool and solidify the molten metal of silver to powderize silver to produce a silver powder which has an average particle diameter of 1 to 6 m and a shrinkage percentage of not greater than 8% (preferably not greater than 7%) at 500 C., the product of the average particle diameter by the shrinkage percentage at 500 C. being 1 to 11 m.Math.% (preferably 1.5 to 10.5 m.Math.%).

A hardening agent for three-dimensional printing includes a boron-containing hardener and a jettable liquid vehicle, and is devoid of a pigment and a dye. The boron-containing hardener is selected from the group consisting of a water dispersible boron-containing hardener present in an amount ranging from about 6 wt % to about 15 wt %, and a water soluble boron-containing hardener present in an amount ranging from greater than 1 wt % to about 20 wt %.

A hardening agent for three-dimensional printing includes a boron-containing hardener and a jettable liquid vehicle, and is devoid of a pigment and a dye. The boron-containing hardener is selected from the group consisting of a water dispersible boron-containing hardener present in an amount ranging from about 6 wt % to about 15 wt %, and a water soluble boron-containing hardener present in an amount ranging from greater than 1 wt % to about 20 wt %.

A method for manufacturing a porous metal with enhanced ability to bond to a plastic subsequently powder feed for injection molding process provides a powder feed to an injection molding process, to form a green embryo. The green embryo is sent into a sintering furnace for high-temperature sintering to obtain a blank sintered product. A chemical reagent is applied to form pores on the sintered product. The powder feed includes first and second metal powders evenly mixed. The second metal powder has a mass percentage of about less than 10% of a total mass of the powder feed for injection molding process. The first metal powder is corrosion-resistant. The second metal powder is readily corrodible.