B22F7/02

Method of producing R-T-B sintered magnet
11738390 · 2023-08-29 · ·

An application step of applying an adhesive agent to an application area of a surface of a sintered R-T-B based magnet work, an adhesion step of allowing a particle size-adjusted powder that is composed of a powder of an alloy or a compound of a Pr—Ga alloy which is at least one of Dy and Tb to the application area of the surface of the sintered R-T-B based magnet work, and a diffusing step of heating it at a temperature which is equal to or lower than a sintering temperature of the sintered R-T-B based magnet work to allow the Pr—Ga alloy contained in the particle size-adjusted powder to diffuse from the surface into the interior of the sintered R-T-B based magnet work are included. The particle size of the particle size-adjusted powder is set so that, when powder particles composing the particle size-adjusted powder are placed on the entire surface of the sintered R-T-B based magnet work to form a particle layer which is not less than one layer and not more than three layers, the amount of Ga contained in the particle size-adjusted powder is in a range from 0.10 to 1.0% with respect to the sintered R-T-B based magnet work by mass ratio.

Apparatuses and methods for producing covetic materials using microwave reactors

Apparatuses and methods for producing covetic materials by exciting a hydrocarbon gas with pulse microwaves to form hydrocarbon radicals in a hot first region of a microwave reactor. Graphene nanoplatelets are formed by the nucleation, growth and assembly of the hydrocarbon radicals, and contact a metal melt introduced downstream of the hot region to produce a mixture of molten metal and graphene nanoplatelets which assemble in-flight to form covetic materials. Graphene planes are infused in the metal matrix to achieve carbon loadings of at least 60%.

MULTI-MATERIAL THREE-DIMENSIONAL PRINTER
20220152932 · 2022-05-19 · ·

A multi-material three-dimensional printing apparatus is provided. The provided apparatus includes two or more print stations. Each of the print stations includes a substrate, a transportation device, a dispersion device, a compaction device, a printing device, a fixing device, and a fluidized materials removal device. The apparatus also includes an assembly apparatus in communication with the two or more print stations via the transportation device. The apparatus also includes one or more transfer devices in communication with the assembly apparatus. The apparatus also includes a computing and controlling device configured to control the operations of the two or more print stations, the assembly apparatus and the one or more transfer devices.

MULTI-MATERIAL THREE-DIMENSIONAL PRINTER
20220152932 · 2022-05-19 · ·

A multi-material three-dimensional printing apparatus is provided. The provided apparatus includes two or more print stations. Each of the print stations includes a substrate, a transportation device, a dispersion device, a compaction device, a printing device, a fixing device, and a fluidized materials removal device. The apparatus also includes an assembly apparatus in communication with the two or more print stations via the transportation device. The apparatus also includes one or more transfer devices in communication with the assembly apparatus. The apparatus also includes a computing and controlling device configured to control the operations of the two or more print stations, the assembly apparatus and the one or more transfer devices.

Electrode material and use thereof for the manufacture of an inert anode

The invention relates to an electrode material, preferably an inert anode material comprising at least a metal core and a cermet material, characterized in that: said metal core contains at least one nickel (Ni) and iron (Fe) alloy, said cermet material comprises at least as percentages by weight: 45 to 80% of a nickel ferrite oxide phase (2) of composition Ni.sub.xFe.sub.yM.sub.zO.sub.4 with 0.60 ≤x≤0.90; 1.90≤y≤2.40; 0.00≤z≤0.20 and M being a metal selected from aluminum (Al), cobalt (Co), chromium (Cr), manganese (Mn), titanium (Ti), zirconium (Zr), tin (Sn), vanadium (V), niobium (Nb), tantalum (Ta) and hafnium (Hf) or being a combination of these metals, 15 to 45% of a metallic phase (1) comprising at least one alloy of nickel and copper.

Electrode material and use thereof for the manufacture of an inert anode

The invention relates to an electrode material, preferably an inert anode material comprising at least a metal core and a cermet material, characterized in that: said metal core contains at least one nickel (Ni) and iron (Fe) alloy, said cermet material comprises at least as percentages by weight: 45 to 80% of a nickel ferrite oxide phase (2) of composition Ni.sub.xFe.sub.yM.sub.zO.sub.4 with 0.60 ≤x≤0.90; 1.90≤y≤2.40; 0.00≤z≤0.20 and M being a metal selected from aluminum (Al), cobalt (Co), chromium (Cr), manganese (Mn), titanium (Ti), zirconium (Zr), tin (Sn), vanadium (V), niobium (Nb), tantalum (Ta) and hafnium (Hf) or being a combination of these metals, 15 to 45% of a metallic phase (1) comprising at least one alloy of nickel and copper.

Method for forming multi-material electromagnetic shield

Systems and methods of additively manufacturing multi-material electromagnetic shields are described. Additive manufacturing processes use co-deposition to incorporate multiple materials and/or microstructures selected to achieve specified shield magnetic properties. Geometrically complex shields can be manufactured with alternating shielding materials optimized for the end use application. The microstructures of the printed shields can be tuned by optimizing the print parameters.

Method for forming multi-material electromagnetic shield

Systems and methods of additively manufacturing multi-material electromagnetic shields are described. Additive manufacturing processes use co-deposition to incorporate multiple materials and/or microstructures selected to achieve specified shield magnetic properties. Geometrically complex shields can be manufactured with alternating shielding materials optimized for the end use application. The microstructures of the printed shields can be tuned by optimizing the print parameters.

Method for Manufacturing Rare Earth Sintered Magnet

A rare earth sintered magnet is manufactured by preparing a R.sup.1-T-X sintered body having a major phase of R.sup.1.sub.2T.sub.14X composition wherein R.sup.1 is a rare earth element(s) and essentially contains Pr and/or Nd, T is Fe, Co, Al, Ga, and/or Cu, and essentially contains Fe, and X is boron and/or carbon, forming an alloy powder containing 5≤R.sup.2≤60, 5≤M≤70, and 20<B≤70, in at %, wherein R.sup.2 is a rare earth element(s) and essentially contains Dy and/or Tb, M is Fe, Cu, Al, Co, Mn, Ni, Sn, and/or Si, and B is boron, disposing the alloy powder on the sintered body, and heat treating the alloy-covered sintered body.

Method for Manufacturing Rare Earth Sintered Magnet

A rare earth sintered magnet is manufactured by preparing a R.sup.1-T-X sintered body having a major phase of R.sup.1.sub.2T.sub.14X composition wherein R.sup.1 is a rare earth element(s) and essentially contains Pr and/or Nd, T is Fe, Co, Al, Ga, and/or Cu, and essentially contains Fe, and X is boron and/or carbon, forming an alloy powder containing 5≤R.sup.2≤60, 5≤M≤70, and 20<B≤70, in at %, wherein R.sup.2 is a rare earth element(s) and essentially contains Dy and/or Tb, M is Fe, Cu, Al, Co, Mn, Ni, Sn, and/or Si, and B is boron, disposing the alloy powder on the sintered body, and heat treating the alloy-covered sintered body.